6 Top Modern Isikhunta Ukukhiqiza Technologies

Ukuthuthukiswa okusheshayo kobuchwepheshe bokwenza isikhunta sekuyinto ebalulekile kubuchwepheshe besimanje bokwenza izinto. Njengobuchwepheshe besikhunta be-CAD / CAM, ubuchwepheshe besikhunta se-laser prototyping technology, ubuchwepheshe besikhunta bokwakha ubuchwepheshe, isikhunta se-ultra-precision processing technology, ukwakheka kwesikhunta kusebenzisa indlela yesici esilinganiselwe, indlela ye-boundary element ye-dynamic sekulingisa ubuchwepheshe bokugeleza, ukupholisa, inqubo yokudlulisa ukushisa, isikhunta Ubuchwepheshe be-CIMS, Buhlakulele ubuchwepheshe besikhunta se-DNM nobuchwepheshe bokulawulwa kwezinombolo, njll, okuhlanganisa cishe bonke ubuchwepheshe besimanje bokwenza.

Ubuchwepheshe besimanje bokukhiqiza isikhunta buyathuthuka lapho kusheshiswa khona ulwazi lwedrayivu, kuthuthukisa ukuguquguquka kokukhiqiza, ukukhiqizwa kwe-agile nokuhlanganiswa kwesistimu.

1.Isivinini esikhulu sokugaya: isizukulwane sesithathu sobuchwepheshe bokwenza isikhunta

Ukusebenza kokugaya ngesivinini esikhulu akukhona nje ukuthi kunejubane eliphakeme lokucubungula nokunemba okuhle kokucubungula nekhwalithi yendawo, kepha futhi kunokuphakama kokushisa okuphansi uma kuqhathaniswa nokucutshungulwa kwendabuko (i-workpiece inyuke kuphela ngo-3 ℃), futhi ukusonteka okushisayo kuncane, ngakho-ke ilungele ukushisa nezinto ezishisayo (ezifana neMagnesium alloy, njll.) futhi ngenxa yamandla amancane okusika, ingafakwa ekusetshenzisweni kwezingxenye ezinomdonga omncane nezingaqinile; ukukhethwa okufanele kwamathuluzi wokusika kungafinyelela uchungechunge lwezinzuzo ezinjengokulungiswa kwempahla enzima (HRC60). Ngakho-ke, ubuchwepheshe bokugaya ngesivinini esikhulu kuseyisihloko esishisayo okwamanje. Kuthuthuke lapho kubhekelwa khona ububhali obuphakeme, ubuhlakani, nokuhlanganiswa, futhi sekube yisizukulwane sesithathu sobuchwepheshe bokwenza isikhunta.

2. Ubuchwepheshe bomkhiqizo wokugaya "oluhlaza" we-EDM

Ngokombono wamathuluzi wemishini ye-EDM angaphandle, noma ngabe kungokusebenza, izinkomba zenqubo, ubuhlakani, kanye ne-automation, bafinyelele ezingeni eliphezulu kakhulu. Njengamanje, ukuthambekela okusha emazweni aphesheya kungukucwaninga nokuthuthukiswa kobuchwepheshe bemishini ye-EDM (ubuchwepheshe bokwenza ubuchwepheshe be-EDM). Ubuchwepheshe obusha obuthatha indawo yokusetshenziswa kwendabuko kwama-electrode okwakha imishini yamathumbu. Isebenzisa ama-electrode we-tubular alula ngesivinini esikhulu we-three-dimensional or two-dimensional contour machining (njenge-CNC milling), ngakho-ke asikho isidingo sokwenza ama-electrode ayinkimbinkimbi. Lokhu kusobala emkhakheni wemishini ye-EDM. Intuthuko ebalulekile.

Muva nje, iMitsubishi Corporation yaseJapan yethule ithuluzi lomshini we-EDSCAN8E EDM futhi yenza inqubekela phambili entsha. Lo mshini unganxephezela ngokuzenzakalela ukulahleka kwe-electrode. Uhlelo olukhethekile lwe-CAM lwenzelwe lo mshini ku-Windows 95, engaxhunywa ne-CAD ejwayelekile njenge-AutoCAD, futhi ingalinganisa ukunemba kolayini ukuqinisekisa ukucubungula okuphezulu. Ukuze uqinisekise ukuthi umumo osetshenzisiwe awujwayelekile noma awuphelele, uhlelo lwe-CAM lungabona futhi ukulingiswa kokulingisa.

Ngesikhathi esifanayo nokuthuthuka kobuchwepheshe be-EDM, abantu banaka kakhulu ubuchwepheshe bokuvikela i-EDM, futhi amathuluzi amaningi omshini we-EDM abheke ubuchwepheshe bokuvikela ukuphepha. Njengamanje, i-European Community ibeke ukuthi amathuluzi emishini angenalo uphawu lwe- "CE" awakwazi ukungena emakethe yase-European Community. Ngasikhathi sinye, imakethe yomhlaba wonke ibhekisisa kakhulu izidingo zobuchwepheshe zokuvikela ukuphepha.

Njengamanje, inkinga enkulu yamathuluzi emishini ye-EDM ukuhlukunyezwa ngemisebe, ngoba inomthelela omkhulu ekuphepheni nasekuvikelweni kwemvelo, futhi imakethe yamazwe omhlaba ibhekisisa kakhulu futhi "imikhiqizo eluhlaza". Njengemishini ehamba phambili yokucubungula isikhunta, amathuluzi womshini we-EDM azosetshenziswa njengobuchwepheshe bomkhiqizo "obuluhlaza". Izinkinga kufanele zixazululwe ngokuzayo.

3. Isizukulwane esisha sobuchwepheshe besoftware ye-CAD / CAM software

Njengamanje, isoftware yesikhunta eyenziwe yi-United Kingdom, i-United States, iJalimane namanye amanyuvesi kanye nezikhungo zokucwaninga ezweni lami zinezici zesizukulwane esisha sobunhloli be-software ye-CAD / CAM, ukuhlanganiswa kanye nokuhlolwa kwesikhunta.

Isizukulwane esisha sesoftware yesikhunta kufanele sakhiwe kunani elikhulu lolwazi olufingqiwe kusuka kusiko lokwenziwa kwesikhunta. Lolu lwazi luhlelwe ngokuhlelekile nangokwesayensi, futhi isisekelo solwazi lobunjiniyela sigcinwa ngendlela ethile futhi singabizwa kalula isikhunta. Ngokusekelwa kwesoftware ehlakaniphile, isikhunta i-CAD ayisalingisi izindlela zokwakha zendabuko nezindlela zokubala. Ngaphansi kokuqondiswa kombono wokuklama osezingeni eliphakeme, ukusetshenziswa okugcwele kolwazi olunothile nokuhlangenwe nakho okuphumelelayo kochwepheshe emkhakheni, imiphumela yokwakhiwa kufanele ibe nenengqondo futhi ithuthuke.

Isizukulwane esisha sesoftware yesikhunta sisebenzisa imibono enezinhlangothi ezintathu nemizwa enembile ukuklama izakhiwo zesikhunta. Imininingwane eyakhiwe enezinhlangothi ezintathu ingasetshenziswa kahle ekuhlolweni kwesikhunta kanye nasekucubunguleni izinombolo. Lokhu kudinga isikhunta sesoftware enezici ezintathu ezilinganiselwe zesimo sokumodela, inqubo yokubumba ukumbumbuluzwa, kanye nokusebenza kokulawulwa kwamanani. Inqubo yokulingisa nenhlangano yokushintshisana ngolwazi nokuphathwa kufinyelele ezingeni eliphelele kanye nasezingeni eliphezulu lokuhlanganiswa. Ukukala izinga lokuhlanganiswa kwesoftware, akuxhomekile kuphela ekutheni amamojula asebenzayo aqediwe yini, kodwa futhi nokuthi lawa ma-module asebenzayo ahlanganyela yini imodeli yedatha efanayo, nokuthi ngabe akha i-database enamandla emhlabeni wonke ngendlela ebumbene ukufeza ukuphathwa okuphelele futhi ukwabelana ngemininingwane yokweseka ukwakheka kwesikhunta, ukukhiqizwa, kanye nayo yonke inqubo yokuhlangana, ukuhlolwa, ukuhlolwa nokukhiqizwa.

Isikhunta semisebenzi yokuhlola umsebenzi Indima yesizukulwane esisha se-software yesikhunta ibaluleke kakhulu, hhayi kuphela ukuhlola izinketho eziningi, kepha futhi nokuhlola ubuhlakani kanye nezomnotho zenqubo yokwakhiwa kwesikhunta, futhi inikeze isisekelo sabaklami besikhunta abangasiguqula.

Esizukulwaneni esisha se-software yesikhunta, ukuhlolwa kwe-manufacturability ikakhulu kufaka phakathi ukuklanywa kwesikhunta kanye nezindleko zokukhiqiza, ukuhlolwa komhlangano wesikhunta, ukuhlolwa kwenqubo yokukhiqiza ingxenye, ukwakheka kwesikhunta nokwenza ukuhlolwa kokusebenza, njll. Isizukulwane esisha sesoftware kufanele sibe nemisebenzi egxile emhlanganweni , ngoba umsebenzi wesikhunta ungabonakala kuphela ngesakhiwo sawo somhlangano. Ngemuva kokutholwa kwendlela yokwakheka komhlangano, umhlangano wesikhunta awusamane uqoqwe ngamunye ngamunye. Isakhiwo saso sedatha asikwazi nje kuphela ukuchaza umsebenzi wesikhunta, kepha futhi sichaza nezici zomhlangano zobudlelwano phakathi kwezingxenye zesikhunta, futhi siqonde ukuhlangana okuyingxenye, okungaqinisekisa ngempumelelo ikhwalithi yesikhunta.

4.Advanced okusheshayo isikhunta yokukhiqiza ubuchwepheshe

• Ngokuthuthuka okusheshayo kobuchwepheshe be-laser prototyping technology (RPM), izwe lami selifinyelele ezingeni lamazwe omhlaba futhi liya libona ukuhwebelana kancane kancane. Izinqubo zokuhweba ezisheshayo ezithengiswayo zomhlaba ikakhulukazi zifaka i-SLA (stereolithography), i-LOM (i-layered split manufacturing), i-SLS (i-laser sintering ekhethiwe), ne-3D-P (ukuphrinta okuthathu) I-Tsinghua University ibe ngeyokuqala ukwethula i-SLA250 (stereolithography noma photosensitive resin laser curing) imishini nobuchwepheshe obuvela enkampanini yaseMelika 3D nokwenza intuthuko nocwaningo. Ngemuva kweminyaka eminingi yokusebenza kanzima, sekwenziwe intuthuko, kwenziwa ngcono, kanye ne- "M-RPMS-type multifunctional Rapid Prototyping Manufacturing System" (enezinhlaka ezikhiqizwayo-SSM, Melt Extrusion Molding-MEM), lokhu kuphela umhlaba onamalungelo empahla yengqondo yezwe lami ozimele ukuthi ube nezinqubo ezimbili ezisheshayo zokucubungula (amalungelo obunikazi kazwelonke), anokulinganisa okuhle kwentengo yokusebenza.
• Ubuchwepheshe obungenamaphuzu obuningi obunamapayipi obuningi busebenzisa amaqembu e-punch angahlengahlengiswa ukuphindisela isikhunta sendabuko sokwakha ishidi lensimbi. Obunye ubuchwepheshe bokukhiqiza obuthuthukile. Isistimu yokwakha yamaphoyinti amaningi engafaniyo isebenzisa ubuchwepheshe be-CAD / CAM / CAT njengezindlela eziyinhloko zokuqonda ngokushesha nangokwezimali ubukhulu obuncane bobuso obugobile benziwa ngokuzenzakalela. I-Jilin University of Technology yenze amaphrojekthi abalulekile kazwelonke ezesayensi nezobuchwepheshe ahlobene nokwakha okungafani nhlobo, futhi ngokuzimela yaklama futhi yakha imishini yokwakha ngamaphoyinti amaningi enezinga elihola phambili emhlabeni.Iqhathaniswa neMassachusetts Institute of Technology e-United States, iNyuvesi yaseTokyo eJapan, kanye neTokyo Institute of Technology eJapan, lobu buchwepheshe ezweni lethu busesikhundleni esiphambili ngokwezocwaningo lwethiyori kanye nokusetshenziswa okusebenzayo, futhi njengamanje buthuthukela ekwandiseni nasekusetshenzisweni.
• I-resin stamping die isetshenziswe ngempumelelo ekukhiqizeni isivivinyo sokuqala semoto yasekhaya. I-FAW Mould Manufacturing Co., Ltd. idale futhi yakhiqiza amasethi ayi-12 ezikhunta ze-resin zokukhiqizwa kwesivivinyo sokuguqulwa kwemoto okusha kweXiaohongqi. Lawa masethi ayi-12 esikhunta ngokulandelana ayizikhunta ezinkulu futhi eziyinkimbinkimbi zokudweba zezingxenye zokumboza zangaphakathi nezangaphandle ezifana nesiqu, i-hood, izifinyeleli zangaphambili nezingemuva, njll. Izici Ubuso besikhunta bususelwa kumodeli oyinhloko wokucubungula we-CAD / CAM , futhi yakhiwa yiSwitzerland Ciba elicwengiweyo elinamandla amakhulu. Igebe lesikhunta ne-concave mold lilawulwa ngokunembile yi-wax ekhethekile engenisiwe. Usayizi wesikhunta uphezulu ngokunemba futhi umjikelezo wokukhiqiza ungancishiswa ngesigamu. Kokubili kokuthathu, izindleko zokukhiqiza zingagcinwa cishe ngama-yuan ayizigidi eziyi-10 (amasethi ayi-12 esikhunta). Kuvule indlela entsha yokukhiqizwa kokulingwa kwamaqoqo amancane ezimoto ezweni lami, okungeyokuqala eChina. Ochwepheshe baseSwitzerland Ciba Fine Chemicals bakholelwa ukuthi ingafinyelela ezingeni lamazwe omhlaba ngawo-1990.

5. On-site isikhunta ukuhlolwa ubuchwepheshe

Ngokuthuthuka kwesikhunta ngokunemba, izidingo zesilinganiso ziya ngokuya zikhula. Umshini wokulinganisa wokunemba ngokunemba unqunyelwe imvelo isikhathi eside futhi akuvamile ukuthi usetshenziswe endaweni yokukhiqiza. Isizukulwane esisha semishini yokulinganisa emithathu yokuxhumanisa ngokuyisisekelo sinesinxephezelo sokushisa futhi sisebenzisa izinto zokulwa nokudlidliza, sithuthukisa izinyathelo zokuqinisekisa uthuli, futhi sithuthukise ukuthembeka kokuguquguquka kwemvelo, ukuze zikwazi ukufakwa kalula kumasifundisane ukufeza izici zokulinganisa endaweni.

6. Mirror wokucwebezelisa isikhunta ebusweni ubuchwepheshe ubuchwepheshe

Isikhunta ukupholisha ubuchwepheshe kuyingxenye ebalulekile isikhunta ebusweni ubunjiniyela, futhi inqubo ebalulekile post-ukucutshungulwa inqubo isikhunta yokukhiqiza. Okwamanje, isikhunta sasekhaya sokupholisha ku-Ra0.05μm imishini yokupholisha, ama-abrasives nezinqubo zingakwazi ukuhlangabezana nezidingo, kepha ukupholisha ku-Ra0.025μm imishini yokupholisha isibuko, ama-abrasives nezinqubo kusasesigabeni sokuphungula. Ngokusetshenziswa okukhulu kwesibuko somjovo womjovo wesibuko, ubuchwepheshe bokupholisha isikhunta sekuyinkinga enkulu ekukhiqizeni isikhunta. Njengoba kusenezinkinga ezithile kubuchwepheshe bokupholisha basekhaya nezinto zokwakha, ingxenye enkulu yomjovo womjovo njengama-mold-point-and-shoot lens lens molds, ama-CD, ama-disc e-VCD namathuluzi adinga ukwenza izinto obala kakhulu asencike ekungenisweni kwamanye amazwe.

Kuyaphawuleka ukuthi ukupholisha ebusweni besikhunta akuthinteki kuphela ubuchwepheshe bezinqubo zokupholisha imishini, kepha futhi nesiphetho sesibuko sento yokubumba. Lokhu akukhange ukunakwa okwanele, okungukuthi, ukupholisha uqobo kukhawulelwe ngezinto zokubumba. Isibonelo, lapho i-45 # carbon steel isetshenziswa njengesikhunta somjovo, lapho ipholishiwe ibe yiRa0.2μm, ukukhubazeka okusobala kungabonakala ngeso lenyama. Qhubeka nokuyiphonsa kungandisa ukukhanya kuphela, futhi ubunzima abunathemba. Ngakho-ke, ukukhiqizwa kwesibuko sasekhaya kuvame ukusebenzisa izinto zokungenisa ezingenisiwe, njengeSweden ASSAB 136, iJapan Datong PD555, njll.

I-Mirror isikhunta impahla akuyona nje inkinga yokwakhiwa kwamakhemikhali, kepha futhi nochungechunge lwezinqubo ezithuthukile ezifana ne-vacuum degassing, i-argon ingot ingling, mpo ukusakaza okuqhubekayo nokugingqika, ukufaka okuthe xaxa, njll kuyadingeka ngesikhathi sokuncibilikisa, ukuze insimbi yesikhunta sesibuko inamaphutha angaphakathi ambalwa nokungcola okuhle. , Uchungechunge lwezinzuzo ezifana nezinga eliphakeme lokusabalalisa, usayizi wensimbi omuhle wensimbi, ukufana okuhle, njll, ukuze kufezekiswe izidingo zokupholisha isibuko sensimbi yesikhunta.

Sicela ugcine umthombo nekheli lale ndatshana ukuze uphinde uprintwe: 6 Top Modern Isikhunta Ukukhiqiza Technologies

UMinghe Inkampani yeDie Casting anikezelwe ekukhiqizeni nasekuhlinzekeni ikhwalithi nokusebenza okuphezulu Izingxenye Zokulingisa (izingxenye zensimbi zensimbi zokufa zisebenza ikakhulukazi zibandakanya I-Thin-Wall Die Casting,I-Hot Chamber Die Casting,Cold Chamber die Casting), Insizakalo Eyindilinga (Insiza Yokulingisa,ICnc Machining,Ukwenza Okubandayo, Surface Treatment) .Noma ikuphi ukusakazwa kwe-Aluminium die, i-magnesium noma i-Zamak / zinc die casting nezinye izidingo zokuphosa zamukelekile ukuxhumana nathi.

Ngaphansi kokulawulwa kwe-ISO9001 ne-TS 16949, Zonke izinqubo zenziwa ngamakhulu emishini esezingeni eliphakeme yokufa, imishini ye-5-axis, nezinye izikhungo, ezisukela kuma-blasters kuya kumishini yokuwasha ye-Ultra Sonic.Minghe akagcinanga ngemishini esezingeni eliphezulu kepha futhi unobuchwepheshe iqembu lonjiniyela abanolwazi, ama-opharetha nabahloli ukwenza ukwakheka kwekhasimende kugcwaliseke.

Umenzi wenkontileka yokufa kwabasikiwe. Amandla afaka izingxenye ezibandayo ze-aluminium die casting ezivela ku-0.15 lbs. kuye ku-6 lbs., Ukusetha ushintsho olusheshayo, nemishini. Izinsizakalo ezingezwe ngenani zifaka phakathi ukupholisha, ukudlidliza, ukuphazamisa, ukuqhumisa ngokudubula, ukupenda, ukuhlobisa, ukumboza, ukuhlangana nokusetshenziswa kwamathuluzi. Izinto zokusebenza ezisetshenzisiwe zifaka ama-alloys afana no-360, 380, 383, no-413.

I-Zinc die casting design usizo / izinsizakalo zobunjiniyela ezihambisanayo. Umenzi wangokwezifiso we-precision zinc die castings. Ukusakazwa okuncane, ukukhishwa kwengcindezi ephezulu, ukusikeka kwesikhunta esiningi, ukujikijelwa kwesikhunta okuvamile, ukufefa kwamayunithi kanye nokuzimela okuzimele kanye nokuvalwa okuvaliwe komgodi kungenziwa. Ama-Castings angenziwa ngobude nobubanzi obufinyelela ku-24 in. Ku +/- 0.0005 in. Ukubekezelelana.  

I-ISO 9001: Umkhiqizi oqinisekisiwe ka-2015 we-die cast magnesium, Amandla afaka i-high-pressure magnesium die casting up to 200 ton chamber hot & 3000 ton cold chamber, designing designing, polishing, molding, machining, powder & liquid paint, QA full with CMM amakhono , inhlangano, ukupakisha nokulethwa.

Kuqinisekiswe i-ITAF16949. Insiza Eyengeziwe Yokulingisa Faka ukukhipha utshalomali,ukuphonsa kwesihlabathi,Ukuphonswa kwamandla, Lost Foam Ekubunjweni,I-Centrifugal Casting,Ukuphoswa Kokuqothula,Permanent Isikhunta Ukulingisa, Amakhono afaka i-EDI, usizo lobunjiniyela, ukumodeliswa okuqinile nokucutshungulwa kwesibili.

Izimboni Zokulingisa Izingxenye Zamacala Ezifundo Zezimoto: Izimoto, Amabhayisikili, Izindiza, Izinsimbi Zomculo, I-Watercraft, Amadivayisi we-Optical, Izinzwa, Amamodeli, Amadivayisi we-elekthronikhi, Ukuvaleka, Amawashi, Imishini, Izinjini, Ifenisha, Ubucwebe, AmaJig, Telecom, Ukukhanyisa, Amadivayisi Wezokwelapha, amadivayisi wezithombe, Amarobhothi, okubaziwe, okokusebenza komsindo, okwezemidlalo, i-Tooling, Amathoyizi nokuningi. 

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By Umkhiqizi weMinghe Die Casting | Izigaba: Izindatshana Eziwusizo |Material Omaka: I-Aluminium Casting, Zinc Ukulingisa, Ukulingiswa kweMagnesium, I-Titanium Casting, Insimbi Engagqwali, Brass Ekubunjweni,Ukulingiswa kweBronze,Isakaza ividiyo,Umlando wenkampani,I-Aluminium Die Casting | Amazwana Off