IDie Casting- Ukwabelana Ngecala Kwamakhemikhali Emboni Yedijithali

Ukulingiswa kwe-die, okwaziwa nangokuthi ukuphonsa ingcindezi ephezulu, ubuchwepheshe obusondele benetha obusetshenziswe kakhulu ezimbonini zezimoto, i-aerospace, ne-elektroniki eminyakeni yamuva. Enqubweni yokufa, insimbi encibilikisiwe (imvamisa ingxubevange ekhanyayo) igcwalisa umgodi ngengcindezi ephezulu nangejubane eliphakeme ngaphansi kwesenzo se-punch, bese ipholisa ngokushesha ukwakha ukusakaza kokugcina.

I-Die-casting ngokuvamile ihlukaniswe ekubunjweni kwegumbi elibandayo ne-hot-chamber die-casting. Cold-ekamelweni die-thusi is ikakhulukazi esetshenziswa ekukhiqizeni izingxenye ezinkulu, ezifana izingxenye auto, zokuxhumana base esiteshini Ukupholisa izingxenye, njll.; i-hot-chamber die-casting isetshenziswa kakhulu ekukhiqizeni i-electronics encane noma i-3C product Process, efana ne-USB connector, laptop case, njll.

1. IDie Casting Inesisekelo Esihle Sokuzenzakalela

Uma kuqhathaniswa nenqubo ejwayelekile yokulingisa, i-die casting ibonakala ngesivinini esikhulu nengcindezi ephezulu. Imikhiqizo ekhiqizwayo ngokuvamile ingxubevange yokukhanya izingxenye ezincane ezibiyelwe ngodonga, kepha ubuchwepheshe bokufa bokuphinda busetshenziselwe ukukhiqizwa kwama-rotors wethusi amsulwa. Ngokungafani ne-aluminium ne-magnesium alloys, ithusi elihlanzekile Iphuzu lokuncibilika liphezulu kakhulu, ngakho-ke impilo emfushane yokufa enqubeni yokukhipha ithusi emsulwa iyinkinga enkulu.

Phakathi kwabo bonke ubuchwepheshe bokulingisa, i-die casting inezinga eliphakeme kakhulu lokuzenzekelayo. Izinkampani zesimanje zokuphonsa izinsimbi zisebenzisa ubuchwepheshe bokuziphonsa esiqhingini esizenzekelayo, obuhlanganisa kakhulu imishini yokuphonsa (ikakhulukazi amashumi noma ngisho namakhulu) ukwakha inqubo yokukhiqiza ezenzakalelayo ngokuphelele. Ngesikhathi esifanayo, ubuchwepheshe obuhlakaniphile befektri buqashelwa ukuqapha inqubo yokukhiqiza yomshini wokuphonsa, futhi ukusebenza nesimo somshini ngamunye wokuphonsa kufa kungabanjwa ngesikhathi sangempela. Ngokukalwa kwedatha enkulu nempendulo yesikhathi sangempela, inqubo yokukhiqiza yomshini wokuphonsa ungalungiswa ngesikhathi ukuqinisekisa ikhwalithi yokugcina yomkhiqizo.

Ukulawulwa kwesikhathi sangempela kokushisa kwesikhunta sokufa-yisibonelo esilula:

Thatha ukubanda kwegumbi elibandayo njengesibonelo. Enqubeni yokukhiqiza, izinga lokushisa lesikhunta liyakhuphuka ngokuqhubekayo ngenxa yensimbi ephezulu yokushisa ketshezi egcwalisa umgodi. Ngalesi sikhathi, ukuze kuqinisekiswe ukuthi izinga lokushisa lesikhunta alishisi kakhulu, amanzi okupholisa ngokuvamile asetshenziselwa ukudlula kwisikhunta sokupholisa. Uma ukwakhiwa kwepayipi lamanzi okupholisa kunengqondo, uma kukhulunywa nje, singaqinisekisa ukuthi izinga lokushisa lesikhunta lifinyelela kulokho okuthiwa ibhalansi eshisayo ngokulawula izinga lokushisa nokugeleza kwamanzi apholisayo. Ngokwalokhu kubuka, singakha uhlelo lokupholisa impendulo ngamanzi. Ngemuva kokwazi inani langempela lokushisa kwesikhunta, izinga lokushisa nokugeleza kwamanzi okupholisa kungalawulwa ngokubalwa nangesistimu yokuphendula esheshayo, futhi ekugcineni izinga lokushisa kwesikhunta lingalawulwa. Lokhu ukusetshenziswa okujwayelekile kwemboni ehlakaniphile yokufa kulesi sigaba.

Eqinisweni, icala elishiwo ngenhla lokulawulwa okuhlakaniphile liyisimo esincane sohlelo lokusebenza ku- "smart factory". Ukubona "ifektri ehlakaniphile" eyiqiniso kudinga ukuqoqwa kwenani elikhulu ledatha yokukhiqiza yesikhathi sangempela, phakathi kwayo idatha ehlobene nekhwalithi yomkhiqizo edlala indima enkulu, njengobuningi, i-porosity nokufakwa okune-oxidized, ngoba le datha iyizinkomba zokuthi amakhasimende akhona unendaba kakhulu, futhi futhi ziyizinkomba eziyinhloko zokukala ukuthi ngabe ukusakaza kuyafaneleka yini. Kulesi sigaba, lezi zinkomba ezibucayi kakhulu kunzima kakhulu ukuzithola, ngoba kumikhiqizo ye-alloy yensimbi, asikwazi ukubuka ngqo ukwakheka kwangaphakathi komkhiqizo. Indlela eyamukelwe ngabakhiqizi abaningi ukubona ukusakazwa kokuhlolwa, ukusikwa ezindaweni ezibalulekile ezichazwe ngokucacile yikhasimende, bese ubheka ngqo ukuthi kunezinkinga yini; enye indlela ukusebenzisa ubuchwepheshe bokuhlola i-X-ray obucishe bube bobabili ukuskena nokuskena izikhundla zasendaweni zokuphonsa okwenziwe isampula. Ukuqaphela, inkinga enkulu ngale ndlela ukuthi imininingwane yokuphonsa ngakuthathu icindezelwe ezingxenyeni ezinamacala amabili, futhi imininingwane etholwe ngokubuka ayikwazi ukukhombisa ngokuphelele isimo sangempela.

2. Ukulawulwa Kwekhwalithi Yangaphakathi Kwabalingisi

Ngokuthuthuka okuqhubekayo komkhakha wezimoto, izidingo zekhwalithi yezingxenye nezinto ezikhulayo ziya ngokuya zikhula. Abakhiqizi bezimoto abakhulu bayaqhubeka nokwakha izidingo zekhwalithi yangaphakathi yezingxenye nezakhi, futhi bacacise ngobuningi amazinga angaba khona ngokukhubazeka kwangaphakathi ezingxenyeni ezithile. Kulesi simo, abahlinzeki bezingxenye kufanele bakwazi ukuthola futhi balinganise ukusatshalaliswa kwamaphutha kukho konke ukusakazwa ngesikhathi sangempela ngesikhathi senqubo yokukhiqiza, futhi uqhathanise namazinga wokuhlola ukuthi ingabe ukujikijelwa kuyazifeza yini izidingo.

Ngakho-ke ungakubuka kanjani ngokufanele futhi urekhode ukukhubazeka ngaphakathi kokulingiswa? Ubuchwepheshe obuhle kakhulu kubuchwepheshe obukhona yi-computer tomography, okuyilokho esivame ukubabiza ngobuchwepheshe be-CT. Ubuchwepheshe be-CT busetshenziswe kabanzi emkhakheni wezokwelapha, futhi ukusetshenziswa kobuchwepheshe be-CT ekuhlolweni kwezimboni kuseyibuchwepheshe obusanda kuvela eminyakeni edlule.

Ukufaka ubuchwepheshe be-CT ekuhloleni ikhwalithi yangaphakathi yokulingiswa, kumele kuhlangatshezwane nalezi zidingo ezilandelayo:

1. Ijubane lokuhlola kufanele libe phezulu ngokwanele ukufanisa inqubo yokukhiqiza yesikhathi sangempela yokuphonsa;
2. Ikhwalithi yesithombe esitholwe ngokutholwa kufanele ilunge ngokwanele ukubambisana nokuqashelwa okunembile kwesithombe yisoftware elandelayo;
3. Endabeni yokuqinisekisa ukunemba, isoftware noma i-algorithm ebona isithombe kufanele isheshe ngokwanele ukuze ingabambezeli isheduli yokukhiqiza.

Phakathi kwazo, izidingo ezimbili zokuqala ezokutholwa kwe-CT uqobo, kanti eyokugcina eyesoftware yokuthola noma i-algorithm. Uma sithatha ukubuka konke ngobuchwepheshe be-CT obukhona manje, sizothola ukuthi ithuluzi lokuhlola elithembisa kakhulu imishini ye-Speed-Scan CT (Speed-Scan) ekhiqizwa yiGeneral Electric, futhi le mishini isetshenziswe yiVolkswagen eJalimane ukusakaza okwangempela. Kutholakele. Kodwa-ke, uma kubhekwa imboni yokusakaza ifa yasekhaya, ukusetshenziswa kobuchwepheshe besikhathi sangempela be-CT ukulawula ikhwalithi yokusakaza kuyinselelo enkulu ngokubuka kokusebenza. Isithiyo esikhulu kunazo zonke izindleko-izindleko zemishini yokuhlola i-CT iphezulu kakhulu, futhi isetshenziselwa Umugqa wokukhiqiza ngokuvamile udinga inani elikhulu lemishini yokuhlola i-CT, engenakutholwa amabhizinisi amaningi asekhaya. Ngokuthuthuka okuqhubekayo komkhakha kanye nokwenza ngcono okuqhubekayo kwezidingo zekhwalithi, ukusetshenziswa kobuchwepheshe be-CT ukuthola ikhwalithi yangaphakathi yokuphonswa ngesikhathi sangempela kuzoba yimfuneko ejwayelekile kubahlinzeki bama-OEMs ngokuzayo.

Inqubo Yempendulo Nokulungiswa

Ngaphansi kwesisekelo sokuthi ukusakazwa kuhlolwe yi-CT futhi imininingwane eqinile enezinhlangothi ezintathu iyatholakala, sicabanga ukuthi kune-algorithm engakwazi ukuhlaziya imininingwane ngendlela esebenza kahle kakhulu futhi inikeze lonke ulwazi mayelana namaphutha angaphakathi okusakazwayo, kufaka phakathi uhlobo, usayizi nokusabalalisa, njll. lapho-ke singasebenzisa lolu lwazi ukulungisa nokuguqula inqubo yokukhiqiza uqobo, futhi ekugcineni sithole ukusakazwa okufanelekile ngaphandle kokukhubazeka okweqile. Le nqubo-inqubo yokuthola imininingwane yokusakaza nokubuyekeza inqubo, siyibiza ngokuthi inqubo yenqubo yempendulo nokulungiswa kwayo. Vele, asikwazi ukuqedela le nqubo ngokususelwa kulwazi lokuphonsa okukodwa. Isimo esijwayelekile kakhulu kufanele kube ukuthola imininingwane mayelana nenani elikhulu labasikiwe, futhi uxazulule ukukhubazeka kwabasiki ngokuhlaziya izibalo nangezindlela ezihlobene nenqubo.

Umbuzo olandelayo uthi, noma ngabe sithola inani elikhulu lemininingwane ekusatshalalweni kwamaphutha ngaphakathi kokusakaza, singazilungisa kanjani izinqubo zenqubo ukugwema ukukhubazeka okungafanelekile? Ithuluzi lokuhlaziya elinamandla kunazo zonke elitholwa ukulingiswa kwezinombolo zekhompyutha, elaziwa nangokuthi ubuchwepheshe be-computer-assisted engineering (CAE) technology.

Sisebenzisa ubuchwepheshe bokulingisa ikhompyutha, singabona ukukhiqizwa okubonakalayo ngomqondo wendawo. Ikakhulukazi ekufakweni kokufa, singalingisa ngqo inqubo yokugcwalisa nokuqinisa ngokutadisha i-velocity, ingcindezi, iphethini yokugeleza, nokuchaphaza komgodi wokugcwalisa uketshezi. Ukwahlulela ukuthi ngabe kukhona ukungena entweni yokugcwalisa; ukwahlulela nokutadisha izindawo ezingaba khona ezishisayo, ukusakaza ukukhubazeka (ukuncipha komgodi, ukuncipha kwe-porosity) nokuziphatha kokulinganisela kokushisa kokuphonsa okufa ngokubala izinguquko zokushisa kokuphonsa kanye nesikhunta ngaphansi kwezimo zomjikelezo wokufa. Ngalolu hlobo lobuchwepheshe bokulingisa bezinombolo, ngokususelwa ezimweni ezithile zokuhlaziywa, singahlulela futhi sigweme ukukhubazeka kwangaphakathi kokulingisa ngezinga elikhulu, sithuthukise ukusebenza kokuphonsa futhi sikhulise kakhulu ukusebenza kahle kokukhiqiza, futhi sifinyelele inqubo yenqubo nokulungiswa sixoxe ngaphambilini. injongo.

Sihlanganisa yonke inqubo: sebenzisa ubuchwepheshe bedijithali (i-CT) ukuthola imininingwane enezinhlangothi ezintathu yomkhiqizo ngesikhathi sangempela, futhi uma umkhiqizo ungafanelekile, idatha izodluliselwa esikhungweni sokuhlaziya se-CAE, nasekufanisweni kwe-analog ubuchwepheshe buzosetshenziselwa ukuhlaziya nokukhiqiza izixazululo zezinkinga ezinesici, kanye nempendulo yesisombululo Iya ekugcineni komkhiqizo bese ucubungula ukwenza nokuthola kabusha umkhiqizo. Umkhiqizo uyaqhubeka nokuhlolwa kwedijithali futhi uthole idatha enamaphutha amathathu. Uma umkhiqizo ufanelekile, i-iteration iyaphela, ngaphandle kwalokho iyaqhubeka.

4. I-Master The Core Digital Technology

Kungabonakala ukuthi ukuhlaziywa kwe-CAE kudlala indima enkulu kule nqubo, futhi ukusebenza kwesixazululo esihlongozwayo kuzoba nomthelela ekusebenzeni kahle kwenqubo yonke. Eqinisweni, ukuthi uyakwazi yini ukuqonda umnyombo wobuchwepheshe be-CAE nokuthi ungabusebenzisa kahle yini ubuchwepheshe bokulingisa kwezinombolo ekukhiqizeni kwangempela kungalinganisa amakhono ezobuchwepheshe enkampanini yokuphonsa ekufeni ngezinga elikhulu, ngoba ubuchwepheshe bedijithali buyimfuneko yenkampani Road , uma ushesha ukuqonda umnyombo wobuchwepheshe bedijithali kulo mgwaqo, kulapho ungavela khona kakhulu emncintiswaneni wezinkampani ozayo.

Ngakho-ke, uma ubuchwepheshe bokuhlolwa kwedijithali nobuchwepheshe bokuhlaziywa kweCAE busetshenziswa kahle kumabhizinisi akhona akhona wokufa, singabona isigcawu sefektri yedijithali ephelele futhi ejwayelekile. Phakathi kwabo, ubuchwepheshe bokutholwa kwedijithali buqaphela ukufakwa kwedijithali kwezinhlangano zomzimba, kuyilapho ubuchwepheshe bokuhlaziya be-CAE buguqula imininingwane yedijithali etholwe ekutholakaleni ibe yizixazululo zezinkinga ezincike ekukhiqizweni okubonakalayo. Kule nqubo, ukutholwa kwedijithali empeleni kuyinkqubo ezenzakalelayo ngokuphelele, ngenkathi ukuhlaziywa kwe-CAE kusadinga ukubamba iqhaza komuntu. Uma ukuhlaziywa kwe-CAE kungaqiniswa ku-algorithm futhi kuzenzakalelayo ngokuphelele, khona-ke leli yifomu le-embryonic lefektri yedijithali ehlakaniphile yesikhathi esizayo.

_{Ikhasi elihlobene: die ukubonisana ekubunjweni/zife izinsizakalo zokulingisa/ifa isakaza ividiyo/die imikhiqizo ekubunjweni}

_{Imibhalo Ehlobene:}

1. _{Kuyini Isikhunta Trial Ukuze Die Ekubunjweni}
2. _{Ukulawulwa Kwekhwalithi Yezingxenye Zokufa ze-Aluminium Alloy}
3.  _{Kuyini Ingcindezi Ukulingiswa?}
4. _{Inqubo Ukuhlaziywa Kwezinhlobo Ezintsha Zokusakaza Izingxenye Zezimoto}

Sicela ugcine umthombo nekheli lale ndatshana ukuze uphinde uprintwe:IDie Casting- Ukwabelana Ngecala Kwamakhemikhali Emboni Yedijithali

UMinghe Inkampani yeDie Casting anikezelwe ekukhiqizeni nasekuhlinzekeni ikhwalithi nokusebenza okuphezulu Izingxenye Zokulingisa (izingxenye zensimbi zensimbi zokufa zisebenza ikakhulukazi zibandakanya I-Thin-Wall Die Casting,I-Hot Chamber Die Casting,Cold Chamber die Casting), Insizakalo Eyindilinga (Insiza Yokulingisa,ICnc Machining,Ukwenza Okubandayo, Surface Treatment) .Noma ikuphi ukusakazwa kwe-Aluminium die, i-magnesium noma i-Zamak / zinc die casting nezinye izidingo zokuphosa zamukelekile ukuxhumana nathi.

Ngaphansi kokulawulwa kwe-ISO9001 ne-TS 16949, Zonke izinqubo zenziwa ngamakhulu emishini esezingeni eliphakeme yokufa, imishini ye-5-axis, nezinye izikhungo, ezisukela kuma-blasters kuya kumishini yokuwasha ye-Ultra Sonic.Minghe akagcinanga ngemishini esezingeni eliphezulu kepha futhi unobuchwepheshe iqembu lonjiniyela abanolwazi, ama-opharetha nabahloli ukwenza ukwakheka kwekhasimende kugcwaliseke.

Umenzi wenkontileka yokufa kwabasikiwe. Amandla afaka izingxenye ezibandayo ze-aluminium die casting ezivela ku-0.15 lbs. kuye ku-6 lbs., Ukusetha ushintsho olusheshayo, nemishini. Izinsizakalo ezingezwe ngenani zifaka phakathi ukupholisha, ukudlidliza, ukuphazamisa, ukuqhumisa ngokudubula, ukupenda, ukuhlobisa, ukumboza, ukuhlangana nokusetshenziswa kwamathuluzi. Izinto zokusebenza ezisetshenzisiwe zifaka ama-alloys afana no-360, 380, 383, no-413.

I-Zinc die casting design usizo / izinsizakalo zobunjiniyela ezihambisanayo. Umenzi wangokwezifiso we-precision zinc die castings. Ukusakazwa okuncane, ukukhishwa kwengcindezi ephezulu, ukusikeka kwesikhunta esiningi, ukujikijelwa kwesikhunta okuvamile, ukufefa kwamayunithi kanye nokuzimela okuzimele kanye nokuvalwa okuvaliwe komgodi kungenziwa. Ama-Castings angenziwa ngobude nobubanzi obufinyelela ku-24 in. Ku +/- 0.0005 in. Ukubekezelelana.  

I-ISO 9001: Umkhiqizi oqinisekisiwe ka-2015 we-die cast magnesium, Amandla afaka i-high-pressure magnesium die casting up to 200 ton chamber hot & 3000 ton cold chamber, designing designing, polishing, molding, machining, powder & liquid paint, QA full with CMM amakhono , inhlangano, ukupakisha nokulethwa.

Kuqinisekiswe i-ITAF16949. Insiza Eyengeziwe Yokulingisa Faka ukukhipha utshalomali,ukuphonsa kwesihlabathi,Ukuphonswa kwamandla, Lost Foam Ekubunjweni,I-Centrifugal Casting,Ukuphoswa Kokuqothula,Permanent Isikhunta Ukulingisa, Amakhono afaka i-EDI, usizo lobunjiniyela, ukumodeliswa okuqinile nokucutshungulwa kwesibili.

Izimboni Zokulingisa Izingxenye Zamacala Ezifundo Zezimoto: Izimoto, Amabhayisikili, Izindiza, Izinsimbi Zomculo, I-Watercraft, Amadivayisi we-Optical, Izinzwa, Amamodeli, Amadivayisi we-elekthronikhi, Ukuvaleka, Amawashi, Imishini, Izinjini, Ifenisha, Ubucwebe, AmaJig, Telecom, Ukukhanyisa, Amadivayisi Wezokwelapha, amadivayisi wezithombe, Amarobhothi, okubaziwe, okokusebenza komsindo, okwezemidlalo, i-Tooling, Amathoyizi nokuningi. 

Yini esingakusiza ukuthi uyenze ngokulandelayo?

∇ Iya ekhasini eliyisiqalo For I-Die Casting China

By Umkhiqizi weMinghe Die Casting | Izigaba: Izindatshana Eziwusizo |Material Omaka: I-Aluminium Casting, Zinc Ukulingisa, Ukulingiswa kweMagnesium, I-Titanium Casting, Insimbi Engagqwali, Brass Ekubunjweni,Ukulingiswa kweBronze,Isakaza ividiyo,Umlando wenkampani,I-Aluminium Die Casting | Amazwana Off