Amaphuzu Ayisihluthulelo Wokwakheka Kwe-Aluminium Alloy Die Casting

I-Aluminium die castings inezinzuzo zokukhiqiza okuphezulu, izindleko zokucubungula eziphansi, i-automation elula ekwenzeni inqubo yokukhiqiza, ukunemba okuphezulu kwe-castings, ikhwalithi enhle yendawo, nezindawo ezinhle zomshini jikelele; kepha kulula ukukhiqiza izimbotshana, amamaki okugeleza, nokuklwebha ngesikhathi senqubo yokusakaza. Amaphutha afana namaphutha, izifaca, imifantu, ukusakaza okungaphansi, njll., Okwenza ukubukeka kwekhwalithi kanye nezakhiwo zemishini yokufa kwabantu kwehle. Ukuze ugweme izinkinga ezingenhla kunqubo yokufa ekubunjweni, umklami wesakhiwo udinga ukuhlola uhlelo kusengaphambili ekwakhiweni kwesakhiwo sokufa, futhi enze ukwakheka okufanele ekwakhiweni kwezingxenye, futhi ukunciphisa ukwehluleka kube kubuncane ngokwandisa ukwakheka.

Isisekelo Sokwakha se-Aluminium Alloy Die Casting

Izingxenye ze-Aluminium alloy die-casting kufanele zakhiwe ngesikhunta, zihlanganiswe nemishini yokuphonsa ama-die-alloys ukuze kusetshenziswe ngokuphelele. Umgomo wenqubo yokuphonsa ukufa ukusebenzisa ingcindezi ephezulu yokugeleza insimbi encibilikile ibe yimbobo yesikhunta sensimbi ngokunemba okukhulu, futhi insimbi encibilikisiwe ipholile futhi iqiniswe ngaphansi kwengcindezi yokwenza ukusakaza. Cold futhi hot ikamelo die ekubunjweni izindlela ezimbili eziyisisekelo die die thusi inqubo. Ekamelweni elibandayo kufakwa izinsimbi, insimbi encibilikisiwe ithelwa egumbini lokucindezela ngedivayisi yokuthulula ngesandla noma nge-othomathikhi, bese isibhakela somjovo siqhubekela phambili ngokucindezela insimbi emgodini. Enkambeni eshisayo yokufa kwenqubo yokuphonsa, ikamelo lengcindezi licaciswa ne-crucible, futhi insimbi encibilikisiwe ingena egumbini lokucindezela ngokuzenzekelayo ngetheku lokuphakelayo egumbini lokucindezela. I-punch yomjovo yehla iye phansi ukucindezela insimbi encibilikisiwe emgodini nge-gooseneck. Ngemuva kokuthi insimbi encibilikisiwe iqinisiwe, isikhunta sokulingisa siyavulwa bese kukhishwa ukukhishwa ukuze kuqedwe yonke inqubo yokwenziwa kokufa.

Ubudlelwano phakathi kobuningi bobambo kanye nokufa kokulingisa udonga (mm)

Amaphuzu wokuqamba we-aluminium alloy die castings

I-rationality yomklamo wokuphonsa ngokufa uhlobene nayo yonke inqubo yokubumba yokufa. Lapho ukuklama izingxenye die-thusi, izici kwesakhiwo die-ekubunjweni izingxenye kanye nezidingo inqubo die-thusi kufanele kubhekwe ngokugcwele ukunciphisa ukukhubazeka izingxenye yakhelwe die-thusi inqubo inqubo die-ekubunjweni inqubo yokubumba. Kwenzekile, ikhwalithi yezingxenye zokuphonsa kufa ithuthukiswa ngezinga elikhulu ngecebo elilungile lokuklama.

Ubuncane. I-Die Casting Slope

2.1 Idizayini enengqondo yobukhulu bodonga lokuphonswa kokufa

Ukujiya kodonga kufanele kucatshangelwe ngokuphelele lapho kuklanywa isakhiwo sokuphonsa se-aluminium alloy. Wall ukujiya kuyinto ebaluleke ngokukhethekile inqubo die ekubunjweni. Ukujiya kodonga kunobuhlobo obuseduze nayo yonke inqubo yenqubo, njengokubala kwesikhathi sokugcwalisa nokukhethwa kwejubane lesango langaphakathi. , Ukubalwa kwesikhathi sokuqina, ukuhlaziywa kwesikhunta sokushisa kwe-gradient, umphumela wengcindezi (ingcindezi ethile yokugcina), ubude besikhathi sokugcinwa kwesikhunta, izinga lokushisa lokukhipha ukukhishwa nokusebenza kahle; uma ubukhulu bedonga lokuklama bukhulu kakhulu, kuzovela izimbobo zokuncipha, izimbobo zesihlabathi, kanye nama-pores, iziphambeko zangaphandle zangaphandle ezinjengezinhlamvu zangaphakathi ezihhadlile, ezinciphisa izakhiwo zemishini, zikhuphule ikhwalithi yezingxenye futhi zenyuse izindleko; ukuqina kocingo oluncane kakhulu kuzodala ukugcwaliswa ketshezi okungalungile kwe-aluminium, ukubumba okunzima, ukuncibilika kwe-aluminium alloy, kanye nobunzima bokugcwalisa ubuso be-castings. , Ukuntuleka kwempahla nokunye ukukhubazeka, futhi kuletha ubunzima kunqubo yokufa; ngokwanda kwama-pores, ama-pores angaphakathi, ukuncipha nokunye ukukhubazeka kokufa kwabantu kuyanda. Ngakho-ke, ngaphansi kwesisekelo sokuqinisekisa amandla anele nokuqina kokuphonsa, udonga lokulingisa kufanele lincishiswe lujiye futhi lugcine ubukhulu benyufomu yesigaba esiphambanweni.

2.2 Idizayini enengqondo yezimbambo zokuqinisa ukusakazwa kwabantu abafayo

Ezingxenyeni ezinkulu zokuphonsa izindiza noma izindonga ezincanyana, amandla nokuqina kwazo kubi, futhi kulula ukukhubazeka. Ngalesi sikhathi, ukusetshenziswa kwama-stiffeners kungavimbela ngempumelelo ukusakaza okufa ekunciphiseni nasekuphukeni, kuqede ukusonteka, futhi kuthuthukise amandla nokuqina kokuphonsa okufa. Okwezakhiwo ezinjenge, ipulatifomu, izimbambo zokuqinisa zingasetshenziselwa ukuthuthukisa ukusatshalaliswa kwengcindezi nokuvikela ukuphuka kwezimpande. Ngasikhathi sinye, izimbambo zokuqinisa zingasiza ukugeleza kwensimbi encibilikisiwe futhi zithuthukise ukusebenza kokugcwaliswa kokusakazwa. Ubukhulu bomsuka wenkani yokuqinisa abubukhulu kunokuqina kodonga lapha, futhi ubukhulu ngokuvamile benzelwe ukuthi bube ngu-0.8 ～ 2.0mm; i-engeli esalungiswa ye-stiffener ngokuvamile yakhelwe ukuthi ibe ngu-1 ° ～ 3 °, lapho ukuphakama kuphakama, kuncane i-engeli esalungiswa; Kufanele kufakwe intambo empandeni wobambo ukugwema izinguquko ezicijile engxenyeni yengxenye, futhi ngasikhathi sinye ukusiza ukugeleza kwensimbi encibilikisiwe, ukunciphisa ukugxila kwengcindezi kwengxenye, nokwandisa amandla engxenye . I-fillet ivame ukusondelana nodonga lapha; ubude bezimbambo ngokuvamile abudluli ubukhulu bayo obuyi-5. Ubukhulu bezinqinamba ngokuvamile kudingeka ukuthi bufane. Uma idizayini incane kakhulu, i-stiffener uqobo kulula ukuyiphula, futhi uma iminyene kakhulu, ukukhubazeka okufana nokudicilelwa phansi kanye nama-pores kulula ukuvela. Ithebula 1 likhombisa ubudlelwano phakathi kobukhulu bezimbambo nobukhulu bodonga bokuphonswa kokufa.

2.3 Idizayini enengqondo ye-engeli yokusakaza kokufa

Indima yethambeka lokufa lokufa ukunciphisa ukungqubuzana phakathi kokuphonsa nomgodi wesikhunta, okwenza kube lula ukukhipha; ukuqinisekisa ukuthi indawo die ekubunjweni ayihluphi, futhi inganweba impilo yesikhunta. Ukuthambekela kwetayiti kuhlotshaniswa nokuphakama kokuphonswa kuka-die. Ukuphakama okukhulu, kuncane ukuthambekela kofayo. Ngaphansi kwezimo ezijwayelekile, i-engeli yokuphuma yendawo engaphandle yengxenye yokufa ifinyelela ku-1/2 yengaphakathi le-angle exit angle, kepha ekwakhiweni kwangempela, indawo engaphakathi nengaphandle yengxenye yokulingisa ingakhiwa okufanayo ukuze kugcinwe ukushuba kodonga. Ukufana, ukwenza lula ukwakheka kwesakhiwo. Isibonelo, Ithebula 2 linani lesethenjwa le-engeli ephansi yokusalungiswa yokuphonswa kwe-alloy die ehlukahlukene, futhi iThebula 3 likhombisa ubudlelwano phakathi kwe-engeli esalungiswa nokujula komgodi ngamunye wokufa.

Ubudlelwano phakathi kokuthambekela komgodi nokujula kwesikhunta

2.4 Idizayini enengqondo yesabelo semishini

Lapho ukuklama izingxenye die-thusi, machining kufanele kugwenywe ngangokunokwenzeka. Imishini izobhubhisa ungqimba oluminyene ebusweni bengxenye futhi ithinte izakhiwo zomshini wengxenye; izodalula izimbotshana zangaphakathi zengxenye yokulingisa, ithinte ikhwalithi yendawo, futhi inyuse izindleko zengxenye. Lapho imishini yokuphonsa izingxenye zokufa ayinakugwenywa, ukwakheka ngevolumu enkulu yokusika kufanele kugwenywe ngangokunokwenzeka, futhi ukwakheka kwesakhiwo kufanele kube lula ngangokunokwenzeka ekusetshenzisweni noma ukunciphisa indawo yemishini futhi kunciphise izindleko zemishini.

Ingxenye engenhla yengxenye yokufa ifaka ukunemba okuphezulu, noma ezinye izidingo zobubanzi besakhiwo ziphakeme, futhi inqubo yokufa-kunzima ukuhlangabezana nezidingo. Ngalesi sikhathi, ukucubungula okulandelayo kuyadingeka. Kule ngxenye yesakhiwo, isibonelelo semishini kufanele sigcinwe ngangokunokwenzeka lapho kudalwa. Amandla ebusweni nobulukhuni bezingxenye zokuphonsa izidumbu ziphakeme kunalezo zangaphakathi. Naka ukugcina ukuminyana komhlaba ngesikhathi semishini, ngakho-ke isabelo semishini akufanele sibe ngokweqile. Ukwenza imishini ngokweqile kungadala izimbotshana kanye namaphutha angaphandle angaphezulu. Ithebula lesi-4 ligcinelwe inkomba yomugqa wokuhlanganisa womshini.

2.5 Ukufafaza umklamo we-aluminium alloy die castings

Umklamo wokufafaza ebusweni wezingxenye zokuphonsa ngokufa uvamise ukusebenzisa inqubo yokufafaza impuphu, okuyisisekelo sokufafaza kwe-electrostatic: upende uvuthwa kakhulu yi-electrode, bese into ezofuthwa ikhokhiswa icala eliphambene, ne-powder inamathele ngombala wento ngaphansi kwesenzo samandla enkambu kagesi. . Izici zenqubo yokufafaza impuphu: ukufafaza i-powder electrostatic ngeke kubangele ukungcoliswa komoya, i-powder ingahle isetshenziswe kabusha ukunciphisa izindleko zokusetshenziswa kwempahla, futhi ifilimu yokumboza ine-asidi enhle, i-alkali kanye nokumelana nokugqwala.

Sicela ugcine umthombo nekheli lale ndatshana ukuze uphinde uprintwe: Amaphuzu Ayisihluthulelo Wokwakheka Kwe-Aluminium Alloy Die Casting

Inkampani kaMinghe Casting inikezelwe ukukhiqiza nokuhlinzeka ngekhwalithi nokusebenza okuphezulu Izingxenye Zokulingisa (izingxenye zensimbi zensimbi zifeza ububanzi zifaka ikakhulu I-Thin-Wall Die Casting,I-Hot Chamber Die Casting,Cold Chamber die Casting), Insizakalo Eyindilinga (Insiza Yokulingisa,ICnc Machining,Ukwenza Okubandayo, Surface Treatment) .Noma ikuphi ukusakazwa kwe-Aluminium die, i-magnesium noma i-Zamak / zinc die casting nezinye izidingo zokuphosa zamukelekile ukuxhumana nathi.

Ngaphansi kokulawulwa kwe-ISO9001 ne-TS 16949, Zonke izinqubo zenziwa ngamakhulu emishini esezingeni eliphakeme yokufa, imishini ye-5-axis, nezinye izikhungo, ezisukela kuma-blasters kuya kumishini yokuwasha ye-Ultra Sonic.Minghe akagcinanga ngemishini esezingeni eliphezulu kepha futhi unobuchwepheshe iqembu lonjiniyela abanolwazi, ama-opharetha nabahloli ukwenza ukwakheka kwekhasimende kugcwaliseke.

Umenzi wenkontileka yokufa kwabasikiwe. Amandla afaka izingxenye ezibandayo ze-aluminium die casting ezivela ku-0.15 lbs. kuye ku-6 lbs., Ukusetha ushintsho olusheshayo, nemishini. Izinsizakalo ezingezwe ngenani zifaka phakathi ukupholisha, ukudlidliza, ukuphazamisa, ukuqhumisa ngokudubula, ukupenda, ukuhlobisa, ukumboza, ukuhlangana nokusetshenziswa kwamathuluzi. Izinto zokusebenza ezisetshenzisiwe zifaka ama-alloys afana no-360, 380, 383, no-413.

I-Zinc die casting design usizo / izinsizakalo zobunjiniyela ezihambisanayo. Umenzi wangokwezifiso we-precision zinc die castings. Ukusakazwa okuncane, ukukhishwa kwengcindezi ephezulu, ukusikeka kwesikhunta esiningi, ukujikijelwa kwesikhunta okuvamile, ukufefa kwamayunithi kanye nokuzimela okuzimele kanye nokuvalwa okuvaliwe komgodi kungenziwa. Ama-Castings angenziwa ngobude nobubanzi obufinyelela ku-24 in. Ku +/- 0.0005 in. Ukubekezelelana.  

I-ISO 9001: Umkhiqizi oqinisekisiwe ka-2015 we-die cast magnesium, Amandla afaka i-high-pressure magnesium die casting up to 200 ton chamber hot & 3000 ton cold chamber, designing designing, polishing, molding, machining, powder & liquid paint, QA full with CMM amakhono , inhlangano, ukupakisha nokulethwa.

Kuqinisekiswe i-ITAF16949. Insiza Eyengeziwe Yokulingisa Faka ukukhipha utshalomali,ukuphonsa kwesihlabathi,Ukuphonswa kwamandla, Lost Foam Ekubunjweni,I-Centrifugal Casting,Ukuphoswa Kokuqothula,Permanent Isikhunta Ukulingisa, Amakhono afaka i-EDI, usizo lobunjiniyela, ukumodeliswa okuqinile nokucutshungulwa kwesibili.

Izimboni Zokulingisa Izingxenye Zamacala Ezifundo Zezimoto: Izimoto, Amabhayisikili, Izindiza, Izinsimbi Zomculo, I-Watercraft, Amadivayisi we-Optical, Izinzwa, Amamodeli, Amadivayisi we-elekthronikhi, Ukuvaleka, Amawashi, Imishini, Izinjini, Ifenisha, Ubucwebe, AmaJig, Telecom, Ukukhanyisa, Amadivayisi Wezokwelapha, amadivayisi wezithombe, Amarobhothi, okubaziwe, okokusebenza komsindo, okwezemidlalo, i-Tooling, Amathoyizi nokuningi. 

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By Umkhiqizi weMinghe Die Casting | Izigaba: Izindatshana Eziwusizo |Material Omaka: I-Aluminium Casting, Zinc Ukulingisa, Ukulingiswa kweMagnesium, I-Titanium Casting, Insimbi Engagqwali, Brass Ekubunjweni,Ukulingiswa kweBronze,Isakaza ividiyo,Umlando wenkampani,I-Aluminium Die Casting | Amazwana Off