Umklamo Nokwakhiwa Kwezimoto Zokushayelwa Kwezimoto
Ukushiswa kwezimoto kufa kubaluleke kakhulu embonini yokukhiqiza izimoto. Idizayini yokuqala yedizili, inqubo yokukhiqiza kanye nokunakekelwa kamuva yizindawo okugxilwe kuzo okumele zifundwe. Lo mbhalo uqala ngokugaya ukwakhiwa nokugcinwa kwedayidi, ufingqa izinto ezicatshangelwa ekwakhiweni kwesitembu sezimoto, bese ubala izinkinga ezivamile kanye nezixazululo ezithile ekusetshenzisweni kokugcina kwesitembu. Izinkampani ezikhiqiza isikhunta kufanele zinake ukwakheka kwesikhunta nokunakekelwa, okubalulekile ukwelula impilo yensizakalo yesikhunta.
Izici ezibhekwa ekwakhiweni kwesitembu sezimoto ziyafa
1.1 Hlangana nezidingo zenqubo yokugxiviza
La maphuzu alandelayo kufanele anakwe ekufeni kwesitembu kwamapaneli ezimoto: Okokuqala, ukuthi igama lenqubo imodeli yezibalo kanye nenombolo yenguqulo ehambisanayo iyahambisana futhi ilungile; okwesibili, noma ngabe imodeli nokucaciswa komshini osetshenzisiwe kuyahlangabezana nezidingo zokusetshenziswa; Okwesithathu, ngabe ubukhulu bangaphandle besikhunta buhlangabezana nezidingo Izidingo zobuchwepheshe, ikakhulukazi ukuthi ubude bokuvala buhlangabezana nemithetho; okwesine, naka ukuqondiswa kokungenalutho nokuqondisa komsebenzi; okwesihlanu, izidingo zokubeka okungenalutho; okwesithupha, uhlobo lwengxenye yedivayisi yokuphakamisa neyothula impahla; okwesikhombisa, indlela yokususa imfucuza nesiqondiso seTransmission.
1.2 Kulula ukufaka nokususa iphutha
Ukufakwa nokulungiswa kwamaphutha okufa kwesitembu kungenye yemisebenzi ebaluleke kakhulu kuwo wonke umsebenzi. Ukuze kwenziwe lula ukufakwa nokuthunyelwa, imishini yokuthumela kanye nesakhiwo kufanele kufakwe kwisikhunta esizothunyelwa. Ngokuyinhloko kufaka phakathi: ukwakheka kokubeka kwabezindaba emaphephandabeni; isikhundla sokuminyaniswa nokwakheka kwamadivayisi emaphephandabeni; i-stroke limiter yesikhunta; ipulatifomu yokuthola ngokunemba. Kwesinye isikhathi imodeli yengcindezi yangempela kanye nemodeli yengcindezi ethunyelwe yehlukile. Lapho kuklanywa lezi zinhlobo ezimbili zemishini, amapharamitha wedizayini kufanele acatshangelwe.
1.3 Ukusebenza okuphephile nokwethembekile
Lapho isitampu sokunyathela sisetshenziswa, zonke izingxenye kufanele zisebenze ngokuphepha nangokuthembekile ngaphandle kokuhamba okuxekethile. Ukulandelela okuzinzile kwezingxenye ezihambayo kudinga ukuma okunembile nokwethembekile. Ngokungeziwe ezingxenyeni ezinamandla wokukhanda ukuvikela imisebenzi yazo, inhlangano nayo kufanele ibekwe ngokunembile futhi iboshwe ngokuphepha. Ukuphepha kuyinkinga abenzi besikhunta okufanele bayinake. Kufanele kube negebe lokuphepha phakathi kwezingxenye ezihambayo nezingxenye ezihleliwe. Igebe lokuphepha akumele licabangele ukuphepha komuntu kuphela, kepha futhi nokuphepha kwesikhunta namathuluzi emishini. Uma kunesidingo, kufanele kubekwe indawo yokuphepha ekhethekile, njengamapaneli wokuvikela, amanetha okuvimbela ukuphepha, njll.
1.4 Kulula ukugcina nokugcina
Ubukhulu besembozo semoto sokumboza imoto sikhulu, futhi ukuvulwa, ukugumbuqelwa, ukuphakanyiswa, ukuphakanyiswa nokuphakanyiswa ngesikhathi senqubo yokukhiqiza isikhunta, ukuthutha, ukusetshenziswa, ukugcina nokugcina kufanele kubhekwe lapho kudalwa. Ngoba ivolumu yesikhunta ingaba nkulu kakhulu, idivaysi yokugcina eklanyelwe kufanele ibheke ngokucophelela indlela yokugcina nendawo lapho isikhunta sikhona, futhi ukusonteka kwesikhunta ngesikhathi senqubo yokugcina kufanele kuncishiswe, futhi isikhala kufanele senziwe kahle ngokufanele. Ukuze kube lula ukuphathwa kwesikhunta, izimpawu ezisobala kufanele zinamathiselwe ezindaweni ezigqamile zesikhunta. Okuqukethwe okuyinhloko kwalezi zimpawu kufaka: izimpawu zokuqondisa izinkomba, amakhodi wesikhunta, njll.
Ukugcinwa kwesitembu sezimoto kuyafa
Izindleko zokushaywa isitampu ziphezulu, imvamisa ama-20% kuya kuma-25% wezindleko eziphelele zalabo abafayo. Lokhu kungenxa yokuthi ngaphezu kwezindleko eziphezulu zokukhiqizwa kwesikhunta, izindleko zokulungisa isikhunta nokugcinwa nazo ziphakeme, kanti isikhunta sokuqala sibiza kuphela ama-40% wezindleko zesikhunta sezizonke. Ngakho-ke, ukugcinwa ngesikhathi esifanele kwesikhunta ukuvimbela ukulimala kwesikhunta kunganciphisa kakhulu izindleko zokunyathela isikhunta sokukhiqiza [1]. Ngemuva kokulimala kwesikhunta, kunezinketho zokulungiswa nokukhutshwa. Ngaphansi kwezimo ezijwayelekile, ukuwohloka kokuguga nokudiliziwe kokufa kwesitembu, njengokuhluleka kwezingxenye ezingabucayi, ukwahlukana kwesibhakela esincane sokufa, ukukhuphuka kwesibhakela sokufa, ukuqhekeka kwethempulethi engenalutho, ichopho onqenqemeni lokusika, njll. Iningi lazo lingabuyiselwa esimweni esijwayelekile ngokulungiswa, bese lisetshenziselwa ukukhiqizwa kokunyathela. Kodwa-ke, lapho izingxenye eziyisihluthulelo zesikhunta zonakaliswe kakhulu, njenge-convex nomonakalo we-concave ebusweni besikhunta, izindleko zesondlo zesikhathi esisodwa zingadlula ku-70% wezindleko zesikhunta sokunyathela, noma lapho isikhunta sicishe isuliwe ngenxa yokusebenzisa isikhathi eside, ukugcinwa kwayo akubalulekanga uma kwehluleka, kufanele ucabangele ukusika isikhunta. Uma ubuchwepheshe bokulungisa isikhunta bunzima kakhulu, izindleko zokulungisa isikhunta ziphakeme kakhulu, futhi umjikelezo wokulungisa mude kakhulu, okuthinta kakhulu ukukhiqizwa okujwayelekile kokunyathela, kufanele uthathe isinqumo sokukhetha isikhunta esidala uphinde wenze kabusha isikhunta esikhundleni salo. Ngaphansi kwezimo ezijwayelekile, imodi eyinhloko yokuhluleka kwesikhunta ukugqoka ngokweqile. Ngakho-ke, ucwaningo ngemodi yokwehluleka nendlela yokulungisa isikhunta lubaluleke kakhulu. Ukukhetha indlela elungile yokulungisa nendlela yokwelashwa kungonga izindleko kakhulu.
2.1 Ukulimala kwesikhunta
Izinhlobo ezijwayelekile zokulimala kwesikhunta zibandakanya ukuqhekeka kwesikhunta, ukwephuka, nokuqhekeka. Uma ufuna ukuxazulula ngokuphelele inkinga yokulimala kwesikhunta, kufanele uthole imbangela kusuka ezigabeni ezintathu zokwakhiwa kwesikhunta, inqubo yokukhiqiza, nokusetshenziswa. Kuyadingeka ukuthi uhlole ukuthi izinto zokwenziwa kwesikhunta ziyahlangabezana yini nezidingo nokuthi ngabe inqubo yokukhiqiza yokushisa inengqondo yini. Ngokuvamile, inqubo yokwelashwa kokushisa kwezinto ezibonakalayo inethonya elinqumayo ekhwalithi yesikhunta. Uma izinga lokushisa elifinyelelwe ukucisha liphakeme kunenani elicacisiwe lapho isikhunta senziwa, indlela nesikhathi sokucima akuhlangabezani nezidingo, futhi nenombolo ye-tempering ayikhethiwe kahle, lokhu kuzokwenza ukuthi isikhunta sonakaliswe ngemuva ukukhiqizwa kwesitembu. Usayizi nokujula komklamo wembobo akuhambelani nenani lokuqala lokuklama, elingadala ukuthi imbobo nesikhala kuvinjwe ngesikhathi senqubo yokukhiqiza isikhunta, okuzogcina kudala ukuthi ipuleti lokwehla lilimale. Uma ukwakheka kwenani lamandla entwasahlobo kuncane kakhulu noma kufinyelela nje kunani lomkhawulo, kuzodala ngqo intwasahlobo ukuba iphuke khona manjalo, okuzobangela ukuthi ipuleti elehlayo ligobe futhi ekugcineni lilimaze izingxenye. Izingxenye ezinganele zokusonga noma amandla anganele amabhawodi wokulungisa azodala ngqo isibhakela ukuwa noma ukuphuka. Ekusetshenzisweni kwangempela kwesikhunta, amaphutha asendaweni yezingxenye nokuqondiswa kokufakwa kwezingxenye, amabhawodi awakwazi ukuqiniswa, ukuphakama kokusebenza kuncishisiwe, nokwehluleka okungajwayelekile kwemishini yokudla kanye nabezindaba kuzodala umonakalo omkhulu kwisikhunta. Uma udaba lwangaphandle lungena kwisikhunta ngaphandle kokuhlanzwa ngesikhathi, bese luqhubeka lusebenza futhi lukhiqize, kulula ukulimaza isibhakela, isibhakela, ithempulethi ephansi kanye nomhlahlandlela wesitimela wesikhunta.
Imodi yekhadi le-2.2
Enqubeni yokugxivizwa kwesikhunta, uma isikhunta singaguquguquki noma sinamathele, yonke imisebenzi yokukhiqiza kufanele imiswe ngokushesha, imbangela yokwehluleka kufanele itholakale, futhi ukwehluleka kufanele kususwe. Ngaphandle kwalokho, imiphumela yokwehluleka izoba engenakulinganiswa. Izizathu eziyinhloko zokwehluleka kokufa kwamakhadi yilezi: ukulungiswa okungafanele kwebanga lokuphakela, ingcindezi, nokuxegiswa kokuphakelayo; ukuhluka kwebanga le-feeder ngesikhathi sokukhiqiza; ukwehluleka kokuphakelayo; i-arc yezinto ezibonakalayo, ububanzi abubekezeleleki, nama-burrs amakhulu; kufa ukunyathela okungajwayelekile, ukugoba isikela Ububanzi bomgodi obungenayo bencwadi yomhlahlandlela, okungaphezulu kudonsa okokusebenza; ukugoba noma ukudwengula indawo akuhlanjululwa kahle; umsebenzi wokuhlubula wepuleti yomhlahlandlela usethwe ngokungafanele; impahla incane kakhulu, futhi i-warping yenzeka ngesikhathi senqubo yokudla; isikhunta sakhiwe ngokungafanele, Ukuphambuka kusuka kububanzi be-feeder kukhulu. Lapho kwenzeka lesi simo esingenhla, isikhunta kufanele silungiswe futhi silungiswe ngesikhathi. Kuyadingeka ukushintsha okokusebenza njalo, ukulawula ikhwalithi yokuphakelayo, ukuqeda ukugoba kwesikela kwebhande lezinto nokulungisa isikhunta se-convex kanye ne-concave semigodi yokushaya nokuqondisa. Lungisa amandla entwasahlobo ehlubulayo futhi ushintshe okubhaliwe ukuze uvimbele ukuvela kwetheyiphu kubhande lezinto. Iswishi yokuphepha yokucindezela phezulu naphansi nokucindezela naphezulu naphansi kufakwa phakathi kwe-feeder nesikhunta, futhi isikhunta sidinga ukwakhiwa kabusha uma kunesidingo.
2.3 Ukuguqulwa kwezingxenye zepulasitiki eziguquguqukayo
Ngenkathi ye-flanging and shaping, ukuguqulwa kwengxenye kuvame ukwenzeka. Ngaphansi kwezimo ezijwayelekile, uma ukusonteka kwenzeka engxenyeni engaphezulu, ngeke kube nomthelela omkhulu kuzinga lengxenye. Kodwa uma kuyingxenye engaphezulu, kuzoba kubi kakhulu, ngoba ukushiyeka okuncane kuzoletha ukukhubazeka kwekhwalithi ebulalayo ekubonakaleni futhi kuthinte ukubukeka kwayo yonke imoto. Lapho ingxenye yakhiwa futhi isongwe, into eshidi ithambekele ekuguqukeni nasekujikelezeni, futhi ukusonteka kuzokwenzeka uma ngabe impahla ingacindezelwe ngokuqinile. Noma umfutho wokucindezela mkhulu ngokwanele, uma ingaphezulu lendawo yokucindezela lingalingani futhi kunezikhala, kuzodala ukuvela kwalesi simo esishiwo ngenhla. Uma lokhu kwenzeka, udinga ukwandisa ingcindezi yalokho okubhaliwe. Uma indawo yokucindezela esetshenzisiwe icindezela entwasahlobo, isixazululo sokwengeza intwasahlobo singamukelwa; uma kungukucindezelwa komoya, isixazululo sokwengeza ingcindezi yasemkhathini kufanele samukelwe. Ngemuva kokukhuphuka kwengcindezi, uma kunokuphambuka kwendawo, iDani elibomvu limake amaphuzu enkinga, labheka ukuthi ngabe kukhona amazinyo yini engxenyeni yendawo yokubopha, futhi lashisela ipuleti yokubopha.
2.4 Ukuqedwa komphetho
Umkhuba wokuqhekeka komphetho ubuye uvame kakhulu enqubeni yokusebenzisa isikhunta, futhi kungukugxila kokugcinwa kwesikhunta. Kunezizathu eziningi zalo, noma ngabe iyiphi ezoba nomthelela kuzinga lesikhunta. Ngokuvamile, kuzobhekanwa nayo ngokuya ngesimo sokunqunyulwa komphetho. Lapho izinga lokunqunywa lincane, kuyadingeka ukusebenzisa i-grinder ukupholisha onqenqemeni olusikiwe, bese ulilungisa ngokushisela ukuvimbela ukwenzeka kokunqunywa kwesibili. Ukushisela kudinga ukwenziwa nge-elektrode elungele okokusebenza kwesikhunta, futhi ngokujwayelekile i-welding yenziwa ngokuqhamuka.
2.5 Ukulungiswa kokucija
Enqubweni nginyathela, isikhunta kungacijwa ngokufanele, okungathuthukisa ngempumelelo impilo yesevisi yesikhunta, ukonga izindleko zesikhunta, futhi kunciphise kakhulu izindleko zomkhiqizo. Lapho onqenqemeni lokusika lugqokwe ngezinga elithile, onqenqemeni lokuqala olubukhali luyoba buthuntu, okuholele ekugqashukeni okweqile engxenyeni yokuvala isikhala futhi kunciphise ukunemba kobukhulu. Ngakho-ke, isikhunta kufanele silolwe ukubuyisela ukusika kwaso okubukhali, sinciphise ama-burrs we-incision nokuphambuka kosayizi nokuma, futhi sithuthukise ubukhulu bengxenye yengxenye eyakhiwe. Uma ungagundi isikhunta ngesikhathi futhi usebenzise i-blade blade ukusika, kuzoba nokushayisana kwe-burr esikhunjeni ngesikhathi sokusetshenziswa, okunciphisa kakhulu impilo yenkonzo yesikhunta. Lapho inani le-burr lengxenye ekhiqizwayo lidlula inani le-burr evumelekile, umkhiqizo kufanele umiswe ngokushesha,
Ukushiswa kwezimoto kufinyelela endaweni ebalulekile embonini yokukhiqiza izimoto. Ikhwalithi yokushaywa isitampu isondelene kakhulu nokuklanywa, ukukhiqizwa nokulungiswa kokugcina. Ngakho-ke, kuyadingeka ukuthi kuthuthukiswe izidingo zokuklanywa kwesitampu kufe futhi kuguqulwe isimo kusuka kumthombo oyimbangela. Ngemuva kwakho konke, isikhunta siyisetshenziswa esidlekayo, futhi izinkinga zizovela ekusetshenzisweni kwesikhathi esizayo. Ngakho-ke, ukwenza ngcono ubuchwepheshe besondlo kubalulekile ukwandisa impilo yensizakalo yesikhunta.
Sicela ugcine umthombo nekheli lale ndatshana ukuze uphinde uprintwe:Umklamo Nokwakhiwa Kwezimoto Zokushayelwa Kwezimoto
UMinghe Inkampani yeDie Casting anikezelwe ekukhiqizeni nasekuhlinzekeni ikhwalithi nokusebenza okuphezulu Izingxenye Zokulingisa (izingxenye zensimbi zensimbi zokufa zisebenza ikakhulukazi zibandakanya I-Thin-Wall Die Casting,I-Hot Chamber Die Casting,Cold Chamber die Casting), Insizakalo Eyindilinga (Insiza Yokulingisa,ICnc Machining,Ukwenza Okubandayo, Surface Treatment) .Noma ikuphi ukusakazwa kwe-Aluminium die, i-magnesium noma i-Zamak / zinc die casting nezinye izidingo zokuphosa zamukelekile ukuxhumana nathi.
Ngaphansi kokulawulwa kwe-ISO9001 ne-TS 16949, Zonke izinqubo zenziwa ngamakhulu emishini esezingeni eliphakeme yokufa, imishini ye-5-axis, nezinye izikhungo, ezisukela kuma-blasters kuya kumishini yokuwasha ye-Ultra Sonic.Minghe akagcinanga ngemishini esezingeni eliphezulu kepha futhi unobuchwepheshe iqembu lonjiniyela abanolwazi, ama-opharetha nabahloli ukwenza ukwakheka kwekhasimende kugcwaliseke.
Umenzi wenkontileka yokufa kwabasikiwe. Amandla afaka izingxenye ezibandayo ze-aluminium die casting ezivela ku-0.15 lbs. kuye ku-6 lbs., Ukusetha ushintsho olusheshayo, nemishini. Izinsizakalo ezingezwe ngenani zifaka phakathi ukupholisha, ukudlidliza, ukuphazamisa, ukuqhumisa ngokudubula, ukupenda, ukuhlobisa, ukumboza, ukuhlangana nokusetshenziswa kwamathuluzi. Izinto zokusebenza ezisetshenzisiwe zifaka ama-alloys afana no-360, 380, 383, no-413.
I-Zinc die casting design usizo / izinsizakalo zobunjiniyela ezihambisanayo. Umenzi wangokwezifiso we-precision zinc die castings. Ukusakazwa okuncane, ukukhishwa kwengcindezi ephezulu, ukusikeka kwesikhunta esiningi, ukujikijelwa kwesikhunta okuvamile, ukufefa kwamayunithi kanye nokuzimela okuzimele kanye nokuvalwa okuvaliwe komgodi kungenziwa. Ama-Castings angenziwa ngobude nobubanzi obufinyelela ku-24 in. Ku +/- 0.0005 in. Ukubekezelelana.
I-ISO 9001: Umkhiqizi oqinisekisiwe ka-2015 we-die cast magnesium, Amandla afaka i-high-pressure magnesium die casting up to 200 ton chamber hot & 3000 ton cold chamber, designing designing, polishing, molding, machining, powder & liquid paint, QA full with CMM amakhono , inhlangano, ukupakisha nokulethwa.
Kuqinisekiswe i-ITAF16949. Insiza Eyengeziwe Yokulingisa Faka ukukhipha utshalomali,ukuphonsa kwesihlabathi,Ukuphonswa kwamandla, Lost Foam Ekubunjweni,I-Centrifugal Casting,Ukuphoswa Kokuqothula,Permanent Isikhunta Ukulingisa, Amakhono afaka i-EDI, usizo lobunjiniyela, ukumodeliswa okuqinile nokucutshungulwa kwesibili.
Izimboni Zokulingisa Izingxenye Zamacala Ezifundo Zezimoto: Izimoto, Amabhayisikili, Izindiza, Izinsimbi Zomculo, I-Watercraft, Amadivayisi we-Optical, Izinzwa, Amamodeli, Amadivayisi we-elekthronikhi, Ukuvaleka, Amawashi, Imishini, Izinjini, Ifenisha, Ubucwebe, AmaJig, Telecom, Ukukhanyisa, Amadivayisi Wezokwelapha, amadivayisi wezithombe, Amarobhothi, okubaziwe, okokusebenza komsindo, okwezemidlalo, i-Tooling, Amathoyizi nokuningi.
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By Umkhiqizi weMinghe Die Casting | Izigaba: Izindatshana Eziwusizo |Material Omaka: I-Aluminium Casting, Zinc Ukulingisa, Ukulingiswa kweMagnesium, I-Titanium Casting, Insimbi Engagqwali, Brass Ekubunjweni,Ukulingiswa kweBronze,Isakaza ividiyo,Umlando wenkampani,I-Aluminium Die Casting | Amazwana Off