Ukuqapha Okuyisikhombisa Ekudwebeni I-Design Design

Ukwelula i-akhawunti kufa ingxenye enkulu kakhulu yayo yonke isitampu sokufa kwemboni. Izinkomishi zethu ezivamile, igobolondo emotweni, futhi cishe imikhiqizo eminingi inemikhiqizo eminingi noma engaphansi edinga ukwelulwa. Ukuklanywa kwesikhunta akusho ukuthi kungabalwa ngokuya nge-algorithm ejwayelekile. Kunezinqubo eziningi kakhulu ezigcwele okuguqukayo, ikakhulukazi ukunwetshwa kweminye imizimba engashintshi, okungavumelekile.

Ngoba kunezici eziningi kakhulu ezingacatshangelwa ekwakhiweni komdwebo wokufa, njenge-coefficient yokudweba , imvamisa ayikwazi ukubumba i-One-time kudinga izivivinyo eziningi ukufeza umphumela oyifunayo, futhi kwesinye isikhathi isikhunta singasuswa. Ngakho-ke, ukuqongelela isipiliyoni ekusebenzeni kusiza kakhulu ekwakhiweni kwesikhunta sokudweba.

Ngaphezu kwalokho, ubukhulu bezinto zokusika futhi budlala indima ebalulekile ekukhiqizeni isivivinyo sonke isikhunta. Ngakho-ke isikhathi esiningi, lapho siklama ezinye izingxenye ezingajwayelekile ezidonsekile, imvamisa sigcina isinyathelo esingenalutho esigabeni sokwakhiwa kwesikhunta.

Izinto zokwelula

Lapho izidingo zekhasimende zokuqukethwe zingafuneki kakhulu, futhi izilingo zesikhunta eziphindaphindwayo zehluleka ukuhlangabezana nezimfuneko, ungashintsha kokuqukethwe ngezinto ezinhle zokuqina bese uzama futhi. Impahla enhle yingxenye yempumelelo. Ukwelula, akumele kunganakwa. Amashidi wensimbi amancane asongwe ngokubandayo okudweba ikakhulukazi afaka ama-08Al, 08, 08F, 10, 15, nama-20 steels. Inani elikhulu kunazo zonke insimbi engu-08, ehlukaniswe ngensimbi enamacici nensimbi ebulewe. Insimbi erimmed isezingeni eliphansi futhi inekhwalithi enhle yendawo. Ukuhlukaniswa kubi kakhulu futhi kunokuthambekela "kokuguga kanzima". Azifanele izingxenye ezidinga isitembu sokusebenza esiphezulu nezidingo zokubukeka. Insimbi ebulewe ingcono, isebenza ngokufana kodwa intengo ephezulu. Umkhiqizo omele yinsimbi ebulewe nge-aluminium 08Al. Insimbi yakwamanye amazwe isebenzise insimbi yokudweba ejulile ye-SPCC-SD yaseJapan, futhi izakhiwo zayo eziqinile zingcono kune-08Al.

Ukuphela kobuso besikhunta

Lapho kwenziwa umdwebo ojulile, izinhlangothi zombili zedayi nesiphathi esingenalutho azikho phansi ngokwanele, ikakhulukazi lapho kudwetshwa amapuleti ensimbi angenazinsimbi namapuleti e-aluminium, izibazi zokudweba zinamathuba amaningi okuthi zenzeke, okungaholela ekuqhekekeni okuqinile ezimweni ezinzima.

Ukuzimisela kosayizi wokungenalutho

Imibimbi engaphezulu nokuqhekeka okuncane kuyisimiso sethu. Idizayini yokubeka okungenalutho kufanele ilunge. Ububanzi obungenalutho bomzimba ojikelezayo odweba ingxenye enomumo olula awunciphi. Yize ubukhulu bokubonakalayo buguquka, ngokufana kakhulu nobukhulu bokuqala. Ukuvalwa kungabalwa ngokususelwa kumgomo wokuthi indawo engenalutho nendawo yengxenye eyeluliwe (uma ukunciphisa kufanele kungezwe) kuyalingana. Kodwa-ke, ukwakheka nenqubo yezingxenye ezeluliwe kuvame ukuba nzima, futhi kwesinye isikhathi kudinga ukuncishiswa futhi kwelulwe. Yize kukhona ama-softwares amaningi e-3D angenza izibalo eziqhubekayo, ukunemba kwawo akukwazi ukuhlangabezana nezimfuneko eziyi-100%.

Umkhiqizo kufanele uhambe ngezinqubo eziningi, futhi inqubo yokuqala imvamisa inqubo yokuvala. Okokuqala, kuyadingeka ukwenza ukubalwa kwento ehlanganisiwe, futhi ube nokuqonda okujwayelekile kokuma nosayizi wokungenalutho, ukuze unqume usayizi ophelele we-blanking die. Musa ukucubungula usayizi wesikhunta we-convex kanye ne-concave wesikhunta esingenalutho ngemuva kokuqedwa kwesakhiwo sesikhunta. Okokuqala sebenzisa ukusika izintambo ukucubungula okungenalutho (lapho kungenalutho kukhulu, kungagaywa ngomshini wokugaya bese kubambeka). Ngemuva kokuhlolwa okuphindiwe kunqubo yokwelula elandelayo, ubukhulu bokungenalutho ekugcineni kunqunywa, bese kucutshungulwa isikhunta se-convex kanye ne-concave sife esingenalutho.

Enqubeni eguquliwe, qala uzame ukudweba, bese ucubungula usayizi onqenqemeni ongenalutho wokungenalutho, okuyingxenye yomzamo.

I-Coefficient eqine 

I-coefficient yokwelula ingenye yezinqubo eziyinhloko zenqubo ekubalweni kwenqubo yokwelula, futhi imvamisa isetshenziselwa ukunquma ukulandelana nenombolo yokwelula.

Kunezici eziningi ezithinta i-coefficient m elula, kufaka phakathi izinto ezibonakalayo, ubukhulu bento, indlela yokwelula (kubhekiswa ukuthi ngabe kukhona yini umnikazi ongenalutho), izikhathi zokwelula, isivinini eselulekayo, i-convex ne-concave die fillet radius, i-lubrication, njll. .

Izimiso zokubala nokukhethwa kwe-coensed m coefficient m yizona zinto ezisemqoka ezethulwe kumanyuwali ahlukahlukene okugxivizwa. Kunezindlela eziningi ezifana nokubala, ukubheka itafula, ukubala, njll., Futhi nami ngikhetha ngokwencwadi. Azikho izinto ezintsha. Sicela ufunde incwadi. .

Ubukhulu obuhlobene bento, indlela yokwelula (kubhekiswa ukuthi ngabe kukhona yini umnikazi ongenalutho), kanye nenombolo yokwelula akulula ukuyilungisa lapho ulungisa isikhunta, ngakho-ke kufanele uqaphele. Kungcono ukuthola osebenza naye ukuze ahlole lapho ukhetha i-coefficient m elula.

Ukukhethwa kokucubungula uwoyela

Ukukhethwa kokucubungula uwoyela kubaluleke kakhulu. Indlela yokuhlukanisa ukuthi uwoyela othambisa ulungile yini lapho umkhiqizo ukhishwa esikhunjeni, uma izinga lokushisa lomkhiqizo liphezulu kakhulu ukuthi lingathintwa ngezandla, ukukhetha uwoyela wokuthambisa kanye nendlela yokugcoba kufanele kubhekwe kabusha, futhi Amafutha okugcoba kufanele asetshenziswe emgodini. , Noma faka isikhwama sefilimu eshidini.

Uma kwenzeka kuqhekeka ukuqina, sebenzisa uwoyela wokuthambisa kusikhunta se-concave (ungasebenzi ku-mold convex), kuthi okokusebenza kumbozwe ifilimu lepulasitiki lika-0.013-0.018mm ohlangothini lwesikhunta se-concave.

Ukwelashwa kokushisa kokusebenza

Yize kunganconyiwe, kusadingeka ukuthi ngesikhathi senqubo yokwelula, umsebenzi uzosebenza uqine ngenxa yokwehla kwepulasitiki okubandayo, okuzonciphisa ukubumbana kwawo kukhulise ukumelana kwawo nobulukhuni. Ngaphezu komklamo wesikhunta ongenangqondo, udinga ukwenziwa. Ukuncishwa okuphakathi kokuthambisa insimbi nokubuyisa ipulasitiki.

Qaphela: Enkambisweni ejwayelekile, ukufakwa kwesilinganiso okuphakathi akudingekile. Ngemuva kwakho konke, kubalulekile ukwandisa izindleko. Kufanele ukhethe phakathi kokukhuphula inqubo nokwandisa ukufakwa, futhi ukusebenzise ngokuqapha!

I-Annealing ngokuvamile yamukela ukufakwa kokushisa okuphansi, okungukuthi, ukufakwa kabusha kokufakwa kabusha. Kunezinto ezimbili okufanele uzinake lapho unamathela: i-decarburization ne-oxidation. Lapha sikhuluma kakhulu nge-oxidation. Ngemuva kokuthi i-workpiece ifakwe i-oxidized, kuzoba nesikhumba se-oxide, esinokulimala okubili: kwenza ukuqina okuphumelelayo koqweqwe lomsebenzi kube mncane futhi kwenyuse ukugqokwa kwesikhunta.

Lapho izimo zenkampani zingatholakali, kusetshenziswa izengezo ezijwayelekile. Ukuze kuncishiswe ukukhiqizwa kwesikali se-oxide, isithando somlilo kufanele sigcwaliswe ngangokunokwenzeka ngesikhathi sokuncishwa. Ngisebenzise nezindlela zenhlabathi:

1. Lapho kunezingxenye ezimbalwa, ingaxubeka nezinye izingxenye (isisekelo: amapharamitha wenqubo yokuncibilikisa kufanele afane ngokuyisisekelo)
2. Faka ucezu lomsebenzi ebhokisini lensimbi bese ulushisela esithandweni somlilo. Ukuze kuqedwe isikali se-oxide, ukwelashwa kokukhethwa kufanele kwenziwe ngokuya ngesimo ngemuva kokuncishwa.

Lapho izimo zenkampani zitholakala, kungasetshenziswa isithando somlilo se-nitrogen, okungukuthi, ukufakwa okukhanyayo. Uma ungabheki kahle, umbala ucishe ufane nangaphambi kokuncishwa.

Lapho ingekho enye indlela yokubhekana nensimbi ngemisebenzi eqinile ebandayo yokuqina noma imifantu eqine kusikhunta sesilingo, engeza inqubo yokuvala okuphakathi.

Faka amaphuzu ambalwa

1. Usayizi kumdwebo womkhiqizo kufanele umakwe ohlangothini olulodwa ngangokunokwenzeka ukwenza kucace ukuthi ngabe usayizi ongaphandle noma usayizi wangaphakathi womgodi uqinisekisiwe, futhi ubukhulu bangaphakathi nobangaphandle abunakumakwa ngasikhathi sinye. Uma imidwebo enikezwe abanye inezinkinga ezinjalo, kufanele baziswe ngazo. Uma bekwazi ukuhlanganiswa, kufanele bahlanganiswe. Uma bengenakubumbana, kufanele bazi ubudlelwane bomhlangano phakathi kokwenziwa komsebenzi nezinye izingxenye.
2. Ngenqubo yokugcina, ubukhulu bento yokusebenza bungaphandle, i-die iyona eyinhloko, igebe litholakala ngokunciphisa usayizi wesibhakela; usayizi wocezu lomsebenzi ungaphakathi, i-punch yi-die enkulu, futhi igebe litholakala ngokwandisa usayizi wedayisi;
3. I-radius yekona yesikhunta se-convex kanye ne-concave kufanele yakhelwe incane ngangokunokwenzeka, okuzoletha ukulungiswa kokulungiswa kwesikhunta okulandelayo.
4. Bheka lapho wahlulela imbangela yokuqhekeka komsebenzi
5. "Imibimbi eminingi, ukuqhekeka okuncane". Ngokwalesi simiso, lungisa ukuhamba kwezinto. Izindlela zifaka phakathi ukulungisa ingcindezi yomnikazi ongenalutho, ukukhulisa ubuhlalu bokudweba, ukunciphisa indawo engaphezulu ye-convex ne-concave die fillet, nokusika inqubo kuvulwa ku-workpiece.
6. Ukuqinisekisa ukumelana nokugqoka nokuvikela ukuklwebheka okuqinile, isikhunta se-convex kanye ne-concave kanye nomnikazi ongenalutho kufanele kucishwe, noma kuhlanganiswe i-chrome kanzima, noma ukwelashwa kwe-TD ebusweni. Insimbi ye-Tungsten ingasetshenziswa njenge-convex ne-concave mold uma kunesidingo.

Sicela ugcine umthombo nekheli lale ndatshana ukuze uphinde uprintwe: Ukuqapha Okuyisikhombisa Ekudwebeni I-Design Design

UMinghe Inkampani yeDie Casting anikezelwe ekukhiqizeni nasekuhlinzekeni ikhwalithi nokusebenza okuphezulu Izingxenye Zokulingisa (izingxenye zensimbi zensimbi zokufa zisebenza ikakhulukazi zibandakanya I-Thin-Wall Die Casting,I-Hot Chamber Die Casting,Cold Chamber die Casting), Insizakalo Eyindilinga (Insiza Yokulingisa,ICnc Machining,Ukwenza Okubandayo, Surface Treatment) .Noma ikuphi ukusakazwa kwe-Aluminium die, i-magnesium noma i-Zamak / zinc die casting nezinye izidingo zokuphosa zamukelekile ukuxhumana nathi.

Ngaphansi kokulawulwa kwe-ISO9001 ne-TS 16949, Zonke izinqubo zenziwa ngamakhulu emishini esezingeni eliphakeme yokufa, imishini ye-5-axis, nezinye izikhungo, ezisukela kuma-blasters kuya kumishini yokuwasha ye-Ultra Sonic.Minghe akagcinanga ngemishini esezingeni eliphezulu kepha futhi unobuchwepheshe iqembu lonjiniyela abanolwazi, ama-opharetha nabahloli ukwenza ukwakheka kwekhasimende kugcwaliseke.

Umenzi wenkontileka yokufa kwabasikiwe. Amandla afaka izingxenye ezibandayo ze-aluminium die casting ezivela ku-0.15 lbs. kuye ku-6 lbs., Ukusetha ushintsho olusheshayo, nemishini. Izinsizakalo ezingezwe ngenani zifaka phakathi ukupholisha, ukudlidliza, ukuphazamisa, ukuqhumisa ngokudubula, ukupenda, ukuhlobisa, ukumboza, ukuhlangana nokusetshenziswa kwamathuluzi. Izinto zokusebenza ezisetshenzisiwe zifaka ama-alloys afana no-360, 380, 383, no-413.

I-Zinc die casting design usizo / izinsizakalo zobunjiniyela ezihambisanayo. Umenzi wangokwezifiso we-precision zinc die castings. Ukusakazwa okuncane, ukukhishwa kwengcindezi ephezulu, ukusikeka kwesikhunta esiningi, ukujikijelwa kwesikhunta okuvamile, ukufefa kwamayunithi kanye nokuzimela okuzimele kanye nokuvalwa okuvaliwe komgodi kungenziwa. Ama-Castings angenziwa ngobude nobubanzi obufinyelela ku-24 in. Ku +/- 0.0005 in. Ukubekezelelana.  

I-ISO 9001: Umkhiqizi oqinisekisiwe ka-2015 we-die cast magnesium, Amandla afaka i-high-pressure magnesium die casting up to 200 ton chamber hot & 3000 ton cold chamber, designing designing, polishing, molding, machining, powder & liquid paint, QA full with CMM amakhono , inhlangano, ukupakisha nokulethwa.

Kuqinisekiswe i-ITAF16949. Insiza Eyengeziwe Yokulingisa Faka ukukhipha utshalomali,ukuphonsa kwesihlabathi,Ukuphonswa kwamandla, Lost Foam Ekubunjweni,I-Centrifugal Casting,Ukuphoswa Kokuqothula,Permanent Isikhunta Ukulingisa, Amakhono afaka i-EDI, usizo lobunjiniyela, ukumodeliswa okuqinile nokucutshungulwa kwesibili.

Izimboni Zokulingisa Izingxenye Zamacala Ezifundo Zezimoto: Izimoto, Amabhayisikili, Izindiza, Izinsimbi Zomculo, I-Watercraft, Amadivayisi we-Optical, Izinzwa, Amamodeli, Amadivayisi we-elekthronikhi, Ukuvaleka, Amawashi, Imishini, Izinjini, Ifenisha, Ubucwebe, AmaJig, Telecom, Ukukhanyisa, Amadivayisi Wezokwelapha, amadivayisi wezithombe, Amarobhothi, okubaziwe, okokusebenza komsindo, okwezemidlalo, i-Tooling, Amathoyizi nokuningi. 

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By Umkhiqizi weMinghe Die Casting | Izigaba: Izindatshana Eziwusizo |Material Omaka: I-Aluminium Casting, Zinc Ukulingisa, Ukulingiswa kweMagnesium, I-Titanium Casting, Insimbi Engagqwali, Brass Ekubunjweni,Ukulingiswa kweBronze,Isakaza ividiyo,Umlando wenkampani,I-Aluminium Die Casting | Amazwana Off