Izinkinga Nezixazululo Zamaphutha Angaphakathi e-Aluminium Alloy Die Castings

Amaphutha Wangaphakathi Of Die Castings

I-Stoma

(1) Izici nezindlela zokuhlola: Ukuhlola ukubukeka noma ukuhlolwa kokutholwa kwamaphutha ngemuva kokuhlukaniswa, izimbotshana zinobuso obushelelezi nesimo esiyindilinga.

(2) Izizathu:

• Ukuqondiswa kokwethulwa ketshezi le-alloy akunangqondo noma isivinini sokugeleza kwensimbi encibilikisiwe siphezulu kakhulu, okuholela ekujovweni;
• Umsele wokukhipha uvinjelwe ngaphambi kwesikhathi noma ingaphambili linomthelela odongeni ukwakha i-vortex yokumboza umoya. Lolu hlobo lwama-pores lubangelwa kakhulu ukukhishwa okuncane noma okujulile. Emgodini;
• Ngoba ukushaja akuhlanzekile noma ukushisa kokuncibilikisa kuphakeme kakhulu, igesi eningi ensimbi encibilikisiwe ayisuswanga, ifakwa ngesikhathi sokuqina, futhi ayikwazi ukukhishwa ngokuphelele;
• Ukumboza kunesamba esikhulu segesi noma kusetshenziswa kakhulu, futhi akususwa ngaphambi kokuthela. Ukuthulula kuhlanzekile, ukuze igesi ibandakanyeke ekusakazweni, le gesi iveza indawo emnyama empunga; indawo yokushintsha ngesivinini esikhulu ayilungile.

(3) Indlela yokwelashwa:

• Usebenzisa ukushaja kwesithando esihlanzekile, ukulawula ukushisa okuncibilikayo, nokwenza ukwelashwa kwe-qeda;
• Ukukhetha amapharamitha wenqubo enengqondo, isivinini somjovo, nendawo yokushintsha ngesivinini esikhulu;
• Ukuqondisa ingcindezi yensimbi yensimbi ukulinganisela, ukugcwalisa umgodi ngendlela ehlelekile, evuna ukukhishwa kwegesi;
• Inkatho ekhandlayo, Ithangi lokuchichima kufanele libe namandla okwanele okukhipha;
• Khetha upende ngevolumu yomoya encane bese ulawula ivolumu yomoya.

Ukuncipha kanye ne-porosity

(1) Izici nezindlela zokuhlola:

• Ukutholwa kwe-anatomy noma ukutholwa kwamaphutha, ukuma kwezimbobo akujwayelekile, akubushelelezi, futhi ubuso bumnyama;
• Izimbobo ezinkulu futhi ezigxile, ezincane zokuncipha kanye ne-porosity ehlakazekile ehlakazekile.

(2) Izizathu:

• Ngesikhathi senqubo yokuqinisa ukusakaza, izimbotshana zibangelwa ukuncipha futhi akukho sinxephezelo sensimbi;
• Izinga lokushisa lithele liphezulu kakhulu, futhi ukusatshalaliswa kwe-gradient ukusatshalaliswa kwesikhunta akunangqondo;
• Isilinganiso somjovo siphansi, nengcindezi yokuqinisa iphansi kakhulu;
• Isango langaphakathi I-Thinner, indawo encane kakhulu, ukuqiniswa ngaphambi kwesikhathi, okungahambisani nokudluliswa kwengcindezi nokuphakelwa kwensimbi okumanzi;
• Kunezindawo ezishisayo noma izinguquko ezinqamulelayo esakhiweni sokulingisa;
• Inani lokuthululwa kwensimbi encibilikile lincane kakhulu, futhi okusalayo kuncane kakhulu ukuthi kungaphakanyiswa. Ukondla umphumela.

(3) Indlela yokwelashwa:

• Nciphisa izinga lokushisa elithelekayo futhi unciphise ukuncipha;
• Khulisa ingcindezi yomjovo futhi ukhulise ingcindezi yokuthuthukisa ukubumbana;
• Shintsha isango langaphakathi ukwenza ukudluliswa kwengcindezi kube ngcono, okulungele umphumela wokudla wensimbi ewuketshezi;
• Shintsha isakhiwo sokususa ukuze ususe Lapho insimbi iqongelela khona, ukushuba kodonga kufana ngangokunokwenzeka;
• Sheshisa ukupholisa izingxenye obukhulu;
• Nciphisa isibambo sezinto 15 ~ 30mm ukwandisa umphumela wokuncipha.

iNCLUSIONS

(1) Izici nezindlela zokuhlola:

Ukungcola okusansimbi noma okungekona okwensimbi okuxubene nezingxenye zokufa kungabonakala ngokungajwayelekile, amachashazi noma izimbobo ezinobukhulu obuhlukile, imibala, nokuphakama ngemuva kokucutshungulwa.

(2) Izizathu:

• Imali ekhokhwayo ayihlanzekile futhi kunokushaja okuningi kakhulu;
• I-alloy liquid ayicwengiswanga;
• I-slag encibilikisiwe ingeniswa ekufafutheni ngesipuni;
• I-graphite ku-crucible ye-graphite noma i-coating iyawa futhi ixutshwe nensimbi encibilikisiwe;
• Izinga lokushisa liphezulu ngesikhathi sokulondolozwa kokushisa futhi lihlala isikhathi eside.

(3) Indlela yokwelashwa:

Sebenzisa ingxubevange ehlanzekile, ikakhulukazi ukungcola kwento yokuvuselela kufanele kuhlanzwe;

• Ukuncibilika kwe-alloy kufanele kucwengisiswe futhi kususwe, futhi i-slag kufanele ihlanzwe;
• Uma usebenzisa isipuni ukuthela uketshezi, susa ngokucophelela indawo engamanzi ukuze ugweme ukuxuba isikali seSlag nesikali se-oxide;
• Hlanza umgodi negumbi lokucindezela;
• Lawula ukushisa kokulondolozwa kokushisa futhi unciphise isikhathi sokulondolozwa kokushisa.

2.4 Ubulukhuni

(1) Izici nezindlela zokuhlola:

Izinhlamvu ze-crystal zensimbi eyisisekelo yokusakaza zinkulu kakhulu noma zincane kakhulu, okwenza ukusakaza kube lula ukuphuka noma ukuphuka.

(2) Izizathu:

• Ukungcola kwe-zinc, i-iron, i-lead kanye ne-tin ku-aluminium alloy kudlula ububanzi obucacisiwe;
• I-alloy liquid ishisa ngokweqile noma isikhathi sokubamba side kakhulu, okuholela ezinhlamvini ezigqokile;
• Ukupholisa ngokweqile kubangela ukuthi okusanhlamvu kube kuhle kakhulu.

(3) Indlela yokwelashwa:

• Lawula ngokuqinile ukwakheka kokungcola ensimbi;
• Lawula inqubo yokuncibilikisa ukunciphisa izinga lokushisa elithelekayo;
• Khulisa lokushisa isikhunta.

2.5 Ukuvuza

(1) Izici nezindlela zokuhlola:

Izingxenye ze-Die-casting zivivinywe ingcindezi, okuholele ekuvuza komoya nasemanzini amanzi.

(2) Izizathu:

• Ingcindezi enganele, ukuminyana kwesakhiwo se-matrix;
• Ukukhubazeka kwangaphakathi okufana nama-pores, izimbobo zokuncipha, izimbobo ze-slag, imifantu, i-shrinkage porosity, ukwahlukana okubandayo, amaphethini;
• Ukwakhiwa okungalungile kohlelo lokuthela nokukhipha;
• Ukufakwa kwesibhakela kufakwa ingcindezi nokucindezela Ukudubula okungazinzile.

(3) Indlela yokwelashwa:

• Thuthukisa ingcindezi ethile;
• thatha izinyathelo ezihambisanayo uma ulwa nokukhubazeka kwangaphakathi;
• thuthukisa uhlelo lokubamba kanye nohlelo lokukhipha;
• ukusebenzisa ukwelashwa ukuvala amaphutha;
• shintsha ikamelo lokucindezela kanye ne-punch.

2.6 Amaphuzu aqinile angatheni

(1) Izici nezindlela zokuhlola:

Ukucubungula ngomshini noma ukubukeka kokubukeka noma ukuhlolwa kwe-metallographic ngemuva kokucutshungulwa kutholakale ukuthi kunezinhlayiya ezincane noma izigaxa ezinobulukhuni obuphakeme kune-matrix yensimbi ekusakazweni, okwenza ithuluzi ligqoke ngokungathi sína, futhi kuvame ukukhombisa ukukhanya okuhlukile ngemuva kwemishini ye-cnc.

(2) Izizathu:

• Izindawo ezinzima ezingezona zensimbi;
• Ukufakwa kwama-oxide ebusweni beketshezi le-alloy;
• Ukusabela kwe-aluminium alloy kanye ne-furnace lining;
• Izinto zensimbi zingena ngemizimba kwamanye amazwe;
• Ukufakwa.

(3) Indlela yokwelashwa:

• Ungafaki i-oxide ebusweni bolu ketshezi lwesipuni ngesipuni ngenkathi usakaza;
• Ngemuva kokukhipha i-oxide ebusweni bokubumbana kwensimbi, faka upende. Hlanza izinsalela ezisodongeni lwesithando nangaphansi ngesikhathi;
• Susa ama-oxide kumathuluzi afana nezipuni;
• Sebenzisa izinto zokufaka isithando somlilo ezingasabeli nge-aluminium;
• Izinto zensimbi ezimsulwa.

2.7 Iphuzu eliqinile lensimbi

(1) Izici nezindlela zokuhlola:

Ukuhlolwa kokubukeka noma ukuhlolwa kwe-metallographic ngenkathi kusetshenzwa ngomshini noma ngemuva kwemishini ye-CNC kutholakale ukuthi kunezinhlayiya ezincane noma izigaxa ezinobulukhuni obuphakeme kune-matrix yensimbi ekusakazeni, okwenza ithuluzi ligqoke ngokungathi sína, futhi kuvame ukukhombisa ukukhanya okuhlukile ngemuva imishini ye-cnc.

(2) Izizathu:

• Izindawo eziqinile zensimbi zixutshwe nezakhi ze-silicon ezingancibiliki;
• I-crystal silicon eyinhloko: Izinga lokushisa kuketshezi lwe-aluminium liphansi kanti nesikhathi sokupaka sinde;
• Izakhi ze-FE ne-MN ziyahlukaniswa ukukhiqiza amakhemikhali we-intermetallic.

(3) Indlela yokwelashwa:

• Lapho uncibilikisa i-aluminium-silicon alloy, ungasebenzisi i-silicon element powder;
• Lapho ukwakhiwa kwe-alloy ephezulu, ungafaki ngqo i-silicon element, kufanele usebenzise ingxubevange ephakathi
• Khulisa ukushisa okuncibilikayo nokushisa okuthelayo;
• Lawula ukwakheka kwe-alloy, ikakhulukazi ukungcola kwe-FE; Gwema ukuhlukaniswa kwe-FE, MN nezinye izinto;
• Okuqukethwe ku-alloy akufanele kusondele noma kweqe ukwakheka kwe-eutectic;
• Lawula inani le-silicon eyinhloko esakhiweni se-matrix metallurgical sezinto zokusetshenziswa.

Izici Ezinethonya Lamaphutha

Ukukhubazeka okuvamile kanye nezici ezinomthelela ekufakweni kwabantu abafayo

3.2 Imibono yokuxazulula amaphutha

Njengoba izimbangela zohlobo ngalunye lwesici zivela ezintweni ezahlukahlukene ezinomthelela, kuyadingeka ukuxazulula inkinga ekukhiqizeni kwangempela. Lapho ubhekene nezizathu eziningi, kungabe ukulungisa umshini kuqala? Noma ulungisa isikhunta kuqala? Kunconywa ukuthi kube lula ngokuya ngobunzima. Ngemuva kokucubungula okuyinkimbinkimbi, ukulandelana:

• Hlanza indawo yokuvalelisa, hlanza umgodi, hlanza iphini le-ejector; shintsha ukugqoka, uthuthukise inqubo yokufafaza; ukwandisa amandla okubamba; ukwandisa inani lensimbi elithululiwe; lokhu kungasetshenziswa ngezinyathelo ezilula zokusebenza.
• Lungisa inqubo yamapharamitha, amandla okujova, isivinini somjovo, isikhathi sokugcwalisa, isikhathi sokuvula isikhunta, ukuthela izinga lokushisa, ukushisa kwesikhunta, njll.
• Shintsha izinto, khetha ama-ingots wekhwalithi ephezulu, shintsha isilinganiso sezinto ezintsha ezintweni ezivuselelwe, futhi uthuthukise inqubo yokuncibilikisa.
• Shintsha isikhunta, shintsha uhlelo lokuthela, engeza amasango angaphakathi, engeza imisele yokuchichima, imijondolo yokukhipha, njll.

3.3 Isibonelo, imbangela yokukhanya kokufa kwabadlali

• Inkinga yomshini wokulingisa: amandla okuqinisa alungiswa ngokungalungile.
• Inkinga yenqubo: Ijubane lomjovo liphakeme kakhulu, okuholela ekuphakameni kwengcindezi okuphezulu kakhulu.
• Izinkinga zesikhunta: ukusonteka, imfucumfucu endaweni yokuvaleka, ukugqoka okungalingani kokufakwa nezilayida, namandla enganele esifanekiso.
• Ukuhleleka kwezinyathelo zokuxazulula i-flash: 1. Hlanza indawo yokuvaleka 2. Thuthukisa amandla okubambelela 3. Lungisa inqubo yemingcele 4. Lungisa izingxenye ezigugile zesikhunta 5. Thuthukisa ukuqina kwesikhunta.

Sicela ugcine umthombo nekheli lale ndatshana ukuze uphinde uprintwe:Izinkinga Nezixazululo Zamaphutha Angaphakathi e-Aluminium Alloy Die Castings

UMinghe Inkampani yeDie Casting anikezelwe ekukhiqizeni nasekuhlinzekeni ikhwalithi nokusebenza okuphezulu Izingxenye Zokulingisa (izingxenye zensimbi zensimbi zokufa zisebenza ikakhulukazi zibandakanya I-Thin-Wall Die Casting,I-Hot Chamber Die Casting,Cold Chamber die Casting), Insizakalo Eyindilinga (Insiza Yokulingisa,ICnc Machining,Ukwenza Okubandayo, Surface Treatment) .Noma ikuphi ukusakazwa kwe-Aluminium die, i-magnesium noma i-Zamak / zinc die casting nezinye izidingo zokuphosa zamukelekile ukuxhumana nathi.

Ngaphansi kokulawulwa kwe-ISO9001 ne-TS 16949, Zonke izinqubo zenziwa ngamakhulu emishini esezingeni eliphakeme yokufa, imishini ye-5-axis, nezinye izikhungo, ezisukela kuma-blasters kuya kumishini yokuwasha ye-Ultra Sonic.Minghe akagcinanga ngemishini esezingeni eliphezulu kepha futhi unobuchwepheshe iqembu lonjiniyela abanolwazi, ama-opharetha nabahloli ukwenza ukwakheka kwekhasimende kugcwaliseke.

Umenzi wenkontileka yokufa kwabasikiwe. Amandla afaka izingxenye ezibandayo ze-aluminium die casting ezivela ku-0.15 lbs. kuye ku-6 lbs., Ukusetha ushintsho olusheshayo, nemishini. Izinsizakalo ezingezwe ngenani zifaka phakathi ukupholisha, ukudlidliza, ukuphazamisa, ukuqhumisa ngokudubula, ukupenda, ukuhlobisa, ukumboza, ukuhlangana nokusetshenziswa kwamathuluzi. Izinto zokusebenza ezisetshenzisiwe zifaka ama-alloys afana no-360, 380, 383, no-413.

I-Zinc die casting design usizo / izinsizakalo zobunjiniyela ezihambisanayo. Umenzi wangokwezifiso we-precision zinc die castings. Ukusakazwa okuncane, ukukhishwa kwengcindezi ephezulu, ukusikeka kwesikhunta esiningi, ukujikijelwa kwesikhunta okuvamile, ukufefa kwamayunithi kanye nokuzimela okuzimele kanye nokuvalwa okuvaliwe komgodi kungenziwa. Ama-Castings angenziwa ngobude nobubanzi obufinyelela ku-24 in. Ku +/- 0.0005 in. Ukubekezelelana.  

I-ISO 9001: Umkhiqizi oqinisekisiwe ka-2015 we-die cast magnesium, Amandla afaka i-high-pressure magnesium die casting up to 200 ton chamber hot & 3000 ton cold chamber, designing designing, polishing, molding, machining, powder & liquid paint, QA full with CMM amakhono , inhlangano, ukupakisha nokulethwa.

Kuqinisekiswe i-ITAF16949. Insiza Eyengeziwe Yokulingisa Faka ukukhipha utshalomali,ukuphonsa kwesihlabathi,Ukuphonswa kwamandla, Lost Foam Ekubunjweni,I-Centrifugal Casting,Ukuphoswa Kokuqothula,Permanent Isikhunta Ukulingisa, Amakhono afaka i-EDI, usizo lobunjiniyela, ukumodeliswa okuqinile nokucutshungulwa kwesibili.

Izimboni Zokulingisa Izingxenye Zamacala Ezifundo Zezimoto: Izimoto, Amabhayisikili, Izindiza, Izinsimbi Zomculo, I-Watercraft, Amadivayisi we-Optical, Izinzwa, Amamodeli, Amadivayisi we-elekthronikhi, Ukuvaleka, Amawashi, Imishini, Izinjini, Ifenisha, Ubucwebe, AmaJig, Telecom, Ukukhanyisa, Amadivayisi Wezokwelapha, amadivayisi wezithombe, Amarobhothi, okubaziwe, okokusebenza komsindo, okwezemidlalo, i-Tooling, Amathoyizi nokuningi. 

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By Umkhiqizi weMinghe Die Casting | Izigaba: Izindatshana Eziwusizo |Material Omaka: I-Aluminium Casting, Zinc Ukulingisa, Ukulingiswa kweMagnesium, I-Titanium Casting, Insimbi Engagqwali, Brass Ekubunjweni,Ukulingiswa kweBronze,Isakaza ividiyo,Umlando wenkampani,I-Aluminium Die Casting | Amazwana Off