Okuzenzakalelayo Deburring Technology For Die Ukulingisa Izingxenye

Inqubo yokususa ama-flash burrs kuma-die castings inkulu kakhulu, izindleko zabasebenzi ziphakeme, futhi nendawo yabasebenzi inzima. Kungumkhuba wokuthuthuka wamabhizinisi ukuthi asebenzise amarobhothi noma izikhungo zokukhanda imishini ukususa ama-burrs, kepha amazinga e-burr wokuphonswa kwabantu abafayo adinga ukucaciswa. Isimo Burr of die castings lihlobene eduze nokunemba isikhunta, inqubo ekubunjweni, futhi die die thusi. Lo mbhalo ukhuluma ngomthelela wokuphonsa ama-burrs kusuka ekubekezelelekeni kobukhulu be-aluminium alloy castings, izidingo zegebe lokuklanywa kwesikhunta nokukhiqizwa, kanye nokwenza izinqubo zokufa kube lula. Isimo sokuxineka sezindlela ezahlukahlukene zokususa ama-burrs siyacaciswa, futhi ukususwa okuzenzakalelayo kwama-die castings ekugcineni kunqunywa. Amazinga we-Glitch.

Izinkampani ezisusa ama-burrs ezingxenyeni ezisakaza ngokufa kudingeka zitshale amandla amakhulu nezinsizakusebenza. Inani labasebenzi be-burr liphindwe izikhathi ezi-1 kuya kwezi-2 kunenani labasebenzi abasebenza ngokufa, futhi izindleko zabasebenzi ziphakeme. Indawo yokukhiqiza iburr inothuli futhi inomsindo. Intsha yanamuhla ayizimisele ukuzibandakanya nalolu hlobo lomsebenzi, okwenza kube nzima ezinkampanini ukuthola abasebenzi.
Ukuzenzakalisa okuzenzakalelayo kunganciphisa kakhulu izindleko zabasebenzi, okubuye kube yinkomba yesikhathi esizayo yentuthuko. Kodwa-ke, ukuzenzakalela okuzenzakalelayo kubeka phambili izidingo eziphakeme zokuvumelana kokuphonswa: uhlobo, ubukhulu, nobude be-burr yensimbi yokufa lapho i-burr ingasuswa; ukuvela kokusakazwa ngemuva kokuba i-burr isusiwe. Okwegebe lobuso bokuvaleka kwesikhunta, uma ukuguquguquka kwesayizi okubangelwa ukuncipha kokuncipha kokuphonsa lapho kuphola kudlula ububanzi bokuqashelwa kwesikhungo semishini kanye nerobhothi, kuzodala isikhathi sokuphumula, kulimaze ukusakaza, kulimaze ithuluzi , futhi umphumela we-deburring ngeke uhlangabezane nezidingo zedizayini.

I-Burr Of Aluminium Alloy Die Casting

Izimbangela ze-burrs ezingxenyeni zokulingisa zisebenza ezintweni ezintathu ezinkulu zokulingisa okufa: umshini wokuphonsa ufe, isikhunta sokufa, nenqubo yokufa. Ngokuya ngenqubo yokufa, izinga lokushisa lesikhunta nokushisa kwe-aluminium encibilikisiwe kuphakeme kakhulu, futhi ingcindezi yokusakaza iphezulu kakhulu
Ama-burrs kungenzeka avele; kumishini yokufa, uma amandla okubamba enganele, ithempulethi izophinde ikhiqize ama-burr; ezikhunjini ezifa, indawo yokuhlukanisa isikhunta, izikhonkwane zokudonsa okuyisisekelo, nezimbobo ze-ejector pin ezinokwanela okwanele kokukhiqiza konke kuzokhiqiza ama-burrs.
 
Indawo yokuhlukanisa ihabhu lamasondo ixhunywe nama-burrs amakhulu, futhi umthwalo womsebenzi we-deburring uyanda. Noma ngenxa yamandla okuqhuma kwesikhunta, ubukhulu bokuphonsa bungaphandle kokubekezelelana futhi bukhulu, futhi ukusetshenziswa kwe-aluminium yempahla eluhlaza kuyanda. Kulokhu, kuyadingeka ukumisa ukukhiqizwa kwezinyathelo zokulwa. Kukhona ama-burrs ebusweni bokugcina obakhiwe, ubuso obunemingxuma nomgodi wangaphakathi. Ubuso bokugcina besidleke abucutshungulwa, futhi ama-burrs kufanele ahlanzwe. Umgodi wesinqe uvalwe ngokuphelele ukuxhumana kwe-aluminium-isikhumba, okwandisa ubunzima bokuhlanzwa kwe-burr.

Usayizi Ojwayelekile WeBurr

Ukuze uqinisekise ukushuba kwe-burr, igebe lesikhunta le-tapered lenziwe kusikhunta sokufa. Izinto ze-aluminium kwakungu-ADC12, izinga lokushisa lalingu-660 ℃, futhi ingcindezi yokusakaza yayingu-740Kgf / cm2.
Ukulingiswa kokulingisa kukhombisa ukuthi ukwakheka kucacile lapho ubukhulu bodonga bukhulu noma bulingana no-0.09mm, ukwakheka akuqhubeki uma ubukhulu bungaphansi kuka-0.09mm futhi umumo ungaphezulu kuka-0.06mm.

Ukuze uqinisekise ubude be-burr, indawo yokuhlukanisa isikhunta yoMdwebo 3 yenziwa kusikhunta sokuphonsa ngokufa ngezikhala ezahlukahlukene zokuhlola ubude be-burr.
Lapho ukushuba kodonga kungu-0.08mm, ubude bokuchichima obuvela emzimbeni wokusakaza cishe bungu-4mm; lapho ukushuba kodonga kungu-0.07mm, ubude bokuchichima obuvela emzimbeni wokusakaza cishe bungu-2mm; lapho ukujiya kodonga kungu-0.06mm nangaphansi, ukugcwala okuvela emzimbeni wokulingisa Ubude bungaphansi kuka-1mm, futhi kunzima ukwakha, ifilimu ye-aluminium ifana nophawuda, futhi ukuqhumisa kokudubula kokufa kungasuswa ngokuphelele. Ngokuya kokuhlolwa okungenhla, isimo esidingekayo sokuphonsa ama-burrs yilesi: igebe C≥0.07mm ngesikhathi sokukhiqizwa kwesikhunta sokufa.

Uhlobo lweBurr

Ama-burrs of die castings angahlukaniswa ngezigaba ezintathu: ama-burrs womugqa wokuhlukanisa, ama-burrs akhiqizwa inqubo yokusakaza kanye nama-burrs akhiqizwa yimifantu engavamile yesikhunta. Izimbobo zokuthinta, ukufinyela i-aluminium, ukwakha izidleke, kanye ne-ejector trace burrs konke kuyizintambo ezihlukaniswayo; izigaxa ezididizelayo yizifudu eziqhekezayo; ukuchichima namasango kuyinqubo yokuphonsa ama-burrs. Ubukhulu nokumila kwalezi zinhlobo ezintathu zama-burrs kunezidingo ezihlukile. Ithebula elinamathiselwe linikeza indinganiso yesethenjwa yobude nobukhulu be-burr yezinhlobo ezahlukahlukene ze-burr. Leli zinga inqubo yokulingisa. Inqubo yokulondolozwa kwesikhunta inikeza isisekelo sokwahlulela ukuthi inqubo ye-burr iyafaneleka yini. Abakhiqizi abahlukahlukene bangenza ukulungisa ngokuya ngemikhuba yabo kanye nezindlela eziphazamisayo. . Leli zinga libuye libe yisisekelo sokulawula isimo se-burr sokuphonsa ukukhipha irobhothi.

Isisekelo Esiyisisekelo Sokuphonswa Kwe-Die Casting Deburring

• 2.3.1 Uma nje indawo ezocutshungulwa ingaphazamisi ukubambeka nokuma kwenqubo yokucubungula futhi ilimaze ukususwa kwethuluzi ngenqubo yokucubungula noma izinga le-burr lingu-0 ~ 3mm.
• 2.3.2 Ngokukhishwa kwamarobhothi noma izikhungo zemishini, ukusebenza ngempumelelo kohlelo kuyo yonke inqubo yenqubo yokuchofoza kwinqubo elandelayo kungacatshangelwa. Inqubo yokwenza imishini ingabelwa ngokufanelekile umsebenzi wokuphonsa ama-die castings, futhi i-deburring nayo ingenza ingxenye yenqubo yokuqala.
• Inqubo yokucubungula.
• 2.3.3 Ukudonswa ngesandla ngokwenza amathuluzi kagesi womoya nakho kudinga ukubheka izindleko zabasebenzi kanye nezindleko zezinto ezisizayo.
• 2.3.4 I-burr-free yenqubo yokulingisa izingxenye zokufa.
• 2.3.5 Ukuzenzakalela okuzenzakalelayo kudinga ukuphathwa kokubekezela kokufa nokukhubazeka, izikhala zesikhunta, nenqubo yokufa.

Amathuluzi wokuphikisa

Amathuluzi amakhulu wokudonswa ngesandla afaka hlaba, isibhakela nefayela; amathuluzi wamandla womoya afaka imishini yebhande, okokugaya, nokugaya; imishini yokuphonsa ukufa efaka izinto zokugaya, izikhungo zemishini namarobhothi. Kunamathuluzi amathathu asetshenziswa kakhulu we-manual deburring: eyodwa i-reamer yomoya, engabhoboza ngqo imbobo evaliwe (<2mm), bese isusa i-burr emgodini, kanye ne-burr yokuchichima nesango. Izinga le-burr lingafinyelela izinga elisezingeni lokuqala: none; izinga lesigaba sesibili lingaphansi kuka-0.2mm; ithuluzi lesibili ngumshini wokugaya, ongasusa ama-burrs womugqa wokuhlukanisa, amamaki ejector, izigaxa ze-convex, imifantu yofudu, ukuthayipha ama-burrs angaphezulu, kanye nokupholisa Umphumela; uhlobo lwesithathu ngumshini webhande, ongasusa ukuhlukaniswa
Ama-burrs angaphezulu, amamaki we-mandrel, ama-burr crack burrs. I-Robot deburring isebenzisa la mathuluzi amathathu ngokuyisisekelo ingasusa ngaphezu kwe-90% yama-burrs ekusakazweni.

Amathuluzi amakhulu wokudonswa ngesandla afaka hlaba, isibhakela nefayela; amathuluzi wamandla womoya afaka imishini yebhande, okokugaya, nokugaya; imishini yokuphonsa ukufa efaka izinto zokugaya, izikhungo zemishini namarobhothi. Kunamathuluzi amathathu asetshenziswa kakhulu we-manual deburring: eyodwa i-reamer yomoya, engabhoboza ngqo imbobo evaliwe (<2mm), bese isusa i-burr emgodini, kanye ne-burr yokuchichima nesango. Izinga le-burr lingafinyelela izinga elisezingeni lokuqala: none; izinga lesigaba sesibili lingaphansi kuka-0.2mm; ithuluzi lesibili ngumshini wokugaya, ongasusa ama-burrs womugqa wokuhlukanisa, amamaki ejector, izigaxa ze-convex, imifantu yofudu, ukuthayipha ama-burrs angaphezulu, kanye nokupholisa Umphumela; uhlobo lwesithathu ngumshini webhande, ongasusa ukuhlukaniswa
Ama-burrs angaphezulu, amamaki we-mandrel, ama-burr crack burrs. I-Robot deburring isebenzisa la mathuluzi amathathu ngokuyisisekelo ingasusa ngaphezu kwe-90% yama-burrs ekusakazweni.

Imishini Yesikhungo Esiphikisayo

Ngenxa yenkinga yokulayisha irobhothi kanye nesivinini sokusebenza esiphansi, ukusebenza kahle kokumiselela ibhukwana akukwenzeki kube sesimweni esikahle, futhi ukuphazamiseka kwesikhungo semishini kuyadingeka: i-torque inkulu, ijubane lokushintsha ithuluzi liyashesha , futhi ukusebenza kahle kuphakeme. Abakhiqizi abaningi be-die-casting bamukele izikhungo zemishini ezingaphezu kwamahlanu-eksisi zokuzenzakalela okuzenzakalelayo, okungathola imiphumela elindelekile. Kusukela ekuhloleni komphumela wokusetshenziswa, umshini wokuzenzakalela othomathikhi ungathatha indawo yabantu ababili emsebenzini.

Izidingo ezijwayelekile zokuzenzakalela okuzenzakalelayo

Ukususa ama-burrs ngokuzenzakalela, okokuqala, cacisa ukubekezelelana kobukhulu bokuphonsa ukuqinisekisa ukuzinza okungenalutho; okwesibili, yenza i-batch management of isikhunta, futhi ngasikhathi sinye uphathe inqubo yokulingisa edala izinguquko ze-burr. Inqubo ngayinye ebalulekile kuqala iqinisekisa ukusimama kwesimo se-burr sokusakaza

Ukubukeka Ibanga Elijwayelekile le-Die Casting Parts

Izindinganiso zokubukeka kwe-die casting burrs zihlukaniswa ngokwamazinga amathathu

• Isigaba I: ubuso obucwebezelisiwe, ubuso besibuko, ubuso obunezinhlangothi
• Isigaba II: ukuqhuma kwesibhamu ebusweni, ukufafaza upende ebusweni, ukubukeka okujwayelekile komhlaba
• Izinga III: ukuphela okubukwayo, uhlangothi olungabonakali, uhlangothi ngaphandle kwezidingo ezikhethekile

Ukunemba kobukhulu, ukusonteka, kanye nezindinganiso zokubukeka kwe-burr kokuphonswa okukhulunywe ngakho ku-athikili konke kubhekisele ekubukekeni kwe-Class II.

• Ukubukeka kweBanga I kuncishiswe ngo-0.2 ngesisekelo sokubukeka kweBanga II
• Ukubukeka kweBanga lesi-III kungeza ukubukeka kuka-0.2 kuya eBangeni II

Ukusetshenziswa Kobunjiniyela Kwamazinga eBurr weDie Castings

Ezingxenyeni ezithile zokufa, bhekisa kumazinga ahlukahlukene futhi wakhe amazinga wokubukeka wenqubo yokufa. Kuphela ekukhiqizweni kwangempela lapho wonke amazinga ezisebenzi enokuqonda okuhlangene futhi angafinyelela ezingeni elilinganayo lokubukeka. Ngasikhathi sinye, izidingo ezikhethekile zohlangothi lokufunwayo kumele zicatshangelwe futhi ziboniswe kuzinga.

Ekuphetheni 

Noma kungu-deburring mathupha noma nge-othomathikhi okuzenzakalela, izinkampani kufanele zilawule ama-burrs wezingxenye zokufa ukuze zizenze zilawuleke. Lapho ama-burrs edlula ibanga elijwayelekile, adinga ukuphenya ngenqubo yokufa, igebe lesikhunta, namazinga wokubekezelela. Kuyahlulelwa ukuthi imishini ezenzakalelayo ayikwazi ukuhlangabezana nezidingo zokusebenzisa futhi ubuchwepheshe obuzenzakalelayo bokuphikisa buyanqatshelwa. Ukunemba kokuzenzakalela okuzenzakalelayo kuphakeme kunokwe-deburring okwenziwa ngesandla, futhi ukungaguquguquki kokubukeka ngemuva kokuphazanyiswa kungcono.

Sicela ugcine umthombo nekheli lale ndatshana ukuze uphinde uprintwe:Okuzenzakalelayo Deburring Technology For Die Ukulingisa Izingxenye  

Inkampani kaMinghe Casting inikezelwe ukukhiqiza nokuhlinzeka ngekhwalithi nokusebenza okuphezulu Izingxenye Zokulingisa (izingxenye zensimbi zensimbi zifeza ububanzi zifaka ikakhulu I-Thin-Wall Die Casting,I-Hot Chamber Die Casting,Cold Chamber die Casting), Insizakalo Eyindilinga (Insiza Yokulingisa,ICnc Machining,Ukwenza Okubandayo, Surface Treatment) .Noma ikuphi ukusakazwa kwe-Aluminium die, i-magnesium noma i-Zamak / zinc die casting nezinye izidingo zokuphosa zamukelekile ukuxhumana nathi.

Ngaphansi kokulawulwa kwe-ISO9001 ne-TS 16949, Zonke izinqubo zenziwa ngamakhulu emishini esezingeni eliphakeme yokufa, imishini ye-5-axis, nezinye izikhungo, ezisukela kuma-blasters kuya kumishini yokuwasha ye-Ultra Sonic.Minghe akagcinanga ngemishini esezingeni eliphezulu kepha futhi unobuchwepheshe iqembu lonjiniyela abanolwazi, ama-opharetha nabahloli ukwenza ukwakheka kwekhasimende kugcwaliseke.

Umenzi wenkontileka yokufa kwabasikiwe. Amandla afaka izingxenye ezibandayo ze-aluminium die casting ezivela ku-0.15 lbs. kuye ku-6 lbs., Ukusetha ushintsho olusheshayo, nemishini. Izinsizakalo ezingezwe ngenani zifaka phakathi ukupholisha, ukudlidliza, ukuphazamisa, ukuqhumisa ngokudubula, ukupenda, ukuhlobisa, ukumboza, ukuhlangana nokusetshenziswa kwamathuluzi. Izinto zokusebenza ezisetshenzisiwe zifaka ama-alloys afana no-360, 380, 383, no-413.

I-Zinc die casting design usizo / izinsizakalo zobunjiniyela ezihambisanayo. Umenzi wangokwezifiso we-precision zinc die castings. Ukusakazwa okuncane, ukukhishwa kwengcindezi ephezulu, ukusikeka kwesikhunta esiningi, ukujikijelwa kwesikhunta okuvamile, ukufefa kwamayunithi kanye nokuzimela okuzimele kanye nokuvalwa okuvaliwe komgodi kungenziwa. Ama-Castings angenziwa ngobude nobubanzi obufinyelela ku-24 in. Ku +/- 0.0005 in. Ukubekezelelana.  

I-ISO 9001: Umkhiqizi oqinisekisiwe ka-2015 we-die cast magnesium, Amandla afaka i-high-pressure magnesium die casting up to 200 ton chamber hot & 3000 ton cold chamber, designing designing, polishing, molding, machining, powder & liquid paint, QA full with CMM amakhono , inhlangano, ukupakisha nokulethwa.

Kuqinisekiswe i-ITAF16949. Insiza Eyengeziwe Yokulingisa Faka ukukhipha utshalomali,ukuphonsa kwesihlabathi,Ukuphonswa kwamandla, Lost Foam Ekubunjweni,I-Centrifugal Casting,Ukuphoswa Kokuqothula,Permanent Isikhunta Ukulingisa, Amakhono afaka i-EDI, usizo lobunjiniyela, ukumodeliswa okuqinile nokucutshungulwa kwesibili.

Izimboni Zokulingisa Izingxenye Zamacala Ezifundo Zezimoto: Izimoto, Amabhayisikili, Izindiza, Izinsimbi Zomculo, I-Watercraft, Amadivayisi we-Optical, Izinzwa, Amamodeli, Amadivayisi we-elekthronikhi, Ukuvaleka, Amawashi, Imishini, Izinjini, Ifenisha, Ubucwebe, AmaJig, Telecom, Ukukhanyisa, Amadivayisi Wezokwelapha, amadivayisi wezithombe, Amarobhothi, okubaziwe, okokusebenza komsindo, okwezemidlalo, i-Tooling, Amathoyizi nokuningi. 

Yini esingakusiza ukuthi uyenze ngokulandelayo?

∇ Iya ekhasini eliyisiqalo For I-Die Casting China

By Umkhiqizi weMinghe Die Casting | Izigaba: Izindatshana Eziwusizo |Material Omaka: I-Aluminium Casting, Zinc Ukulingisa, Ukulingiswa kweMagnesium, I-Titanium Casting, Insimbi Engagqwali, Brass Ekubunjweni,Ukulingiswa kweBronze,Isakaza ividiyo,Umlando wenkampani,I-Aluminium Die Casting | Amazwana Off